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IAC Assessment: MA0689
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IAC Assessment: MA0689
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IAC Center University of Massachusetts
Assessment Year 2012
Principal Product Printed wireboard
NAICS 332993 - Ammunition (except Small Arms) Manufacturing
SIC 3483 - Ammunition, Exc. For Small Arms, Nec
Sales $100,000,000-$500,000,000
# of Employees 700
Plant Area (Sq.Ft.) 724,338
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,250
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,910,332 21,582,040 kWh $0.09
Electricity Demand $401,244 51,199 kW-months/year $7.84
Natural Gas $586,319 109,242 MMBtu $5.37
TOTAL ENERGY COSTS $2,897,895
RECOMMENDED SAVINGS* $209,519 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $160,963
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$85,000
Cost:
$250,000
$38,576 433,440 - - $46,424 8,645 $38,576
433,440
kWh
-
-
kW-months/year
$46,424
8,645
MMBtu
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$32,036
Cost:
$4,000
$32,036 359,952 - - - - $32,036
359,952
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,784
Cost:
$5,000
$19,784 222,289 - - - - $19,784
222,289
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$13,757
Cost:
$8,000
$7,565 84,996 - - $6,192 1,153 $7,565
84,996
kWh
-
-
kW-months/year
$6,192
1,153
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,785
Cost:
$3,000
$10,785 121,180 - - - - $10,785
121,180
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,905
Cost:
$12,000
- - - - $7,905 1,472 -
-
kWh
-
-
kW-months/year
$7,905
1,472
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,677
Cost:
$9,750
$7,677 86,261 - - - - $7,677
86,261
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,958
Cost:
$9,500
$6,958 78,175 - - - - $6,958
78,175
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$5,818
Cost:
$900
$4,706 52,871 - - $1,112 207 $4,706
52,871
kWh
-
-
kW-months/year
$1,112
207
MMBtu
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$5,139
Cost:
$5,200
$3,822 42,942 $1,317 168 - - $3,822
42,942
kWh
$1,317
168
kW-months/year
-
-
MMBtu
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,144
Cost:
$1,000
$4,144 46,559 - - - - $4,144
46,559
kWh
-
-
kW-months/year
-
-
MMBtu
12: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,245
Cost:
$1,500
$2,245 25,228 - - - - $2,245
25,228
kWh
-
-
kW-months/year
-
-
MMBtu
13: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,032
Cost:
$700
$2,032 22,830 - - - - $2,032
22,830
kWh
-
-
kW-months/year
-
-
MMBtu
14: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,657
Cost:
$6,000
$1,657 18,620 - - - - $1,657
18,620
kWh
-
-
kW-months/year
-
-
MMBtu
15: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,579
Cost:
$2,300
- - - - $1,579 294 -
-
kWh
-
-
kW-months/year
$1,579
294
MMBtu
16: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,244
Cost:
$1,000
$1,244 13,977 - - - - $1,244
13,977
kWh
-
-
kW-months/year
-
-
MMBtu
17: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$1,042
Cost:
$500
- - - - $1,042 194 -
-
kWh
-
-
kW-months/year
$1,042
194
MMBtu
18: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$717
Cost:
$200
$717 8,059 - - - - $717
8,059
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$209,519
Cost:
$320,550
$143,948 1,617,379 $1,317 168 $64,254 11,965 $143,948
1,617,379
kWh
$1,317
168
kW-months/year
$64,254
11,965
MMBtu
TOTAL IMPLEMENTED Savings:
$160,963
Cost:
$289,050
$103,297 1,160,632 $1,317 168 $56,349 10,493 $103,297
1,160,632
kWh
$1,317
168
kW-months/year
$56,349
10,493
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas