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IAC Assessment: MA0691
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IAC Assessment: MA0691
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IAC Center University of Massachusetts
Assessment Year 2012
Principal Product electroplating
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 33
Plant Area (Sq.Ft.) 30,600
Annual Production 2,600,000 Pieces
Production Hrs. Annual 2,860
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,799 749,400 kWh $0.10
Electricity Demand $15,156 3,866 kW-months/year $3.92
Electricity Fees $2,400 - $ -
Natural Gas $24,688 3,358 MMBtu $7.35
Fuel Oil #2 $16,493 859 MMBtu $19.20
TOTAL ENERGY COSTS $152,312
RECOMMENDED SAVINGS* $38,892 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,021
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Electricity Usage Natural Gas Fuel Oil #2
$ kWh $ MMBtu $ MMBtu
01: 2.1224 REPLACE BOILER Savings:
$9,946
Cost:
$38,400
- - $(-6,316) (-859) $16,262 859 -
-
kWh
$(-6,316)
(-859)
MMBtu
$16,262
859
MMBtu
02: 2.2212 USE MINIMUM SAFE OVEN VENTILATION Savings:
$9,618
Cost:
$18,525
- - $9,618 1,308 - - -
-
kWh
$9,618
1,308
MMBtu
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,192
Cost:
$42,500
$(-102) (-1,067) $9,294 1,264 - - $(-102)
(-1,067)
kWh
$9,294
1,264
MMBtu
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,115
Cost:
$19,125
$9,115 95,147 - - - - $9,115
95,147
kWh
-
-
MMBtu
-
-
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$772
Cost:
$1,575
- - $772 105 - - -
-
kWh
$772
105
MMBtu
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$249
Cost:
$200
$249 2,601 - - - - $249
2,601
kWh
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$38,892
Cost:
$120,325
$9,262 96,681 $13,368 1,818 $16,262 859 $9,262
96,681
kWh
$13,368
1,818
MMBtu
$16,262
859
MMBtu
TOTAL IMPLEMENTED Savings:
$1,021
Cost:
$1,775
$249 2,601 $772 105 - - $249
2,601
kWh
$772
105
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Fuel Oil #2 Electricity Usage Natural Gas Fuel Oil #2