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IAC Assessment: MAS029
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IAC Assessment: MAS029
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IAC Center University of Massachusetts
Assessment Year 2012
Principal Product Precision Tooling
NAICS 333511 - Industrial Mold Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $100,000,000-$500,000,000
# of Employees 16
Plant Area (Sq.Ft.) 44,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $276,573 2,036,764 kWh $0.14
Electricity Demand $34,458 4,958 kW-months/year $6.95
Natural Gas $16,285 1,451 MMBtu $11.22
TOTAL ENERGY COSTS $327,316
RECOMMENDED SAVINGS* $40,147 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,854
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$13,149
Cost:
$500
$13,149 96,827 - - $13,149
96,827
kWh
-
-
MMBtu
02: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$12,915
Cost:
$22,500
$12,915 95,104 - - $12,915
95,104
kWh
-
-
MMBtu
03: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$8,202
Cost:
$22,100
$8,202 67,947 - - $8,202
67,947
kWh
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,313
Cost:
$4,270
- - $3,313 295 -
-
kWh
$3,313
295
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,392
Cost:
-
$1,392 10,249 - - $1,392
10,249
kWh
-
-
MMBtu
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$1,176
Cost:
$3,920
$1,176 9,768 - - $1,176
9,768
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$40,147
Cost:
$53,290
$36,834 279,895 $3,313 295 $36,834
279,895
kWh
$3,313
295
MMBtu
TOTAL IMPLEMENTED Savings:
$17,854
Cost:
$4,770
$14,541 107,076 $3,313 295 $14,541
107,076
kWh
$3,313
295
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas