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IAC Assessment: ME0137
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IAC Assessment: ME0137
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IAC Center University of Maine
Assessment Year 1994
Principal Product Gerotors
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 450
Plant Area (Sq.Ft.) 130,000
Annual Production 17,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) ME
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,205,430 14,800,411 kWh $0.08
Natural Gas $110,014 19,241 MMBtu $5.72
TOTAL ENERGY COSTS $1,315,444
RECOMMENDED SAVINGS* $136,522 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal
$ kWh $ MMBtu $ Tgal
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$42,534
Cost:
$50,000
$96,637 1,187,573 $(-54,103) (-9,509) - - $96,637
1,187,573
kWh
$(-54,103)
(-9,509)
MMBtu
-
-
Tgal
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$22,500
Cost:
$4,500
$22,500 277,843 - - - - $22,500
277,843
kWh
-
-
MMBtu
-
-
Tgal
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$35,300
Cost:
$70,000
$50,100 615,475 $(-14,800) (-2,600) - - $50,100
615,475
kWh
$(-14,800)
(-2,600)
MMBtu
-
-
Tgal
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,485
Cost:
$9,080
$9,485 - - - - - $9,485
-
kWh
-
-
MMBtu
-
-
Tgal
05: 3.4155 METER WASTE WATER Savings:
$18,700
Cost:
$1,350
- - - - $18,700 52,876,800 -
-
kWh
-
-
MMBtu
$18,700
52,876,800
Tgal
06: 2.5123 REDUCE FLUID FLOW RATES Savings:
$1,088
Cost:
$1,010
$1,088 13,482 - - - - $1,088
13,482
kWh
-
-
MMBtu
-
-
Tgal
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,915
Cost:
$30,000
- - $6,915 1,341 - - -
-
kWh
$6,915
1,341
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$136,522
Cost:
$165,940
$179,810 2,094,373 $(-61,988) (-10,768) $18,700 52,876,800 $179,810
2,094,373
kWh
$(-61,988)
(-10,768)
MMBtu
$18,700
52,876,800
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal