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IAC Assessment: MI0085
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IAC Assessment: MI0085
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IAC Center University of Miami
Assessment Year 2004
Principal Product Automotive wiper blades
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 85,000
Annual Production 3,750,000 Pieces
Production Hrs. Annual 4,250
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,953 1,964,160 kWh $0.05
Electricity Demand $39,707 4,986 kW-months/year $7.96
Electricity Fees $15,201 - $ -
Natural Gas $70,282 7,474 MMBtu $9.40
TOTAL ENERGY COSTS $225,143
RECOMMENDED SAVINGS* $53,159 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,291
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Product Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Product
$ kWh $ MMBtu $ $ $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,514
Cost:
$2,300
$8,514 143,403 - - - - - - - - $8,514
143,403
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$21,699
Cost:
$1,200
- - - - - - $21,699 - - - -
-
kWh
-
-
MMBtu
-
-
$
$21,699
-
$
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$868
Cost:
-
- - $868 92 - - - - - - -
-
kWh
$868
92
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$1,834
Cost:
$130
$131 2,495 $1,703 181 - - - - - - $131
2,495
kWh
$1,703
181
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$(-19)
Cost:
$2,670
$2,061 39,169 - - $(-2,080) - - - - - $2,061
39,169
kWh
-
-
MMBtu
$(-2,080)
-
$
-
-
$
-
-
$
06: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$20,000
Cost:
-
- - - - - - - - $20,000 - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
$20,000
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$263
Cost:
$102
$263 5,005 - - - - - - - - $263
5,005
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$53,159
Cost:
$6,402
$10,969 190,072 $2,571 273 $(-2,080) - $21,699 - $20,000 - $10,969
190,072
kWh
$2,571
273
MMBtu
$(-2,080)
-
$
$21,699
-
$
$20,000
-
$
TOTAL IMPLEMENTED Savings:
$32,291
Cost:
$6,402
$10,969 190,072 $1,703 181 $(-2,080) - $21,699 - - - $10,969
190,072
kWh
$1,703
181
MMBtu
$(-2,080)
-
$
$21,699
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Product Electricity Usage Natural Gas Personnel Changes Administrative Changes Primary Product