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IAC Assessment: MI0088
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IAC Assessment: MI0088
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IAC Center University of Miami
Assessment Year 2004
Principal Product Glass
NAICS 327215 - Glass Product Manufacturing Made of Purchased Glass
SIC 3231 - Products Of Purchased Glass
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 60,000
Annual Production 120,000 Pieces
Production Hrs. Annual 6,000
Location (State) Fl
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $215,381 4,549,600 kWh $0.05
Electricity Demand $119,894 14,696 kW-months/year $8.16
Electricity Fees $55,485 - $ -
TOTAL ENERGY COSTS $438,081
RECOMMENDED SAVINGS* $512,988 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $479,120
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Administrative Changes Water Consumption Primary Product Electricity Usage Personnel Changes Administrative Changes Water Consumption Primary Product
$ kWh $ $ $ $ $ Tgal $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$2,029
Cost:
-
- - - - $2,029 - - - - - -
-
kWh
-
-
$
$2,029
-
$
-
-
Tgal
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$28,772
Cost:
$2,300
$28,772 508,501 - - - - - - - - $28,772
508,501
kWh
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$(-1,117)
Cost:
$750
$963 19,351 $(-2,080) - - - - - - - $963
19,351
kWh
$(-2,080)
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$22,760
Cost:
$40,140
$760 15,277 - - $22,000 - - - - - $760
15,277
kWh
-
-
$
$22,000
-
$
-
-
Tgal
-
-
$
05: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$427,935
Cost:
-
$(-1,185) (-23,919) $(-112,320) - - - - - $541,440 - $(-1,185)
(-23,919)
kWh
$(-112,320)
-
$
-
-
$
-
-
Tgal
$541,440
-
$
06: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$17,529
Cost:
-
$(-148) (-2,686) $(-1,200) - $18,877 - - - - - $(-148)
(-2,686)
kWh
$(-1,200)
-
$
$18,877
-
$
-
-
Tgal
-
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$14,310
Cost:
-
- - - - - - $14,310 - - - -
-
kWh
-
-
$
-
-
$
$14,310
-
Tgal
-
-
$
08: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$770
Cost:
-
- - - - $770 - - - - - -
-
kWh
-
-
$
$770
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$512,988
Cost:
$43,190
$29,162 516,524 $(-115,600) - $43,676 - $14,310 - $541,440 - $29,162
516,524
kWh
$(-115,600)
-
$
$43,676
-
$
$14,310
-
Tgal
$541,440
-
$
TOTAL IMPLEMENTED Savings:
$479,120
Cost:
$43,190
$29,310 519,210 $(-114,400) - $22,770 - - - $541,440 - $29,310
519,210
kWh
$(-114,400)
-
$
$22,770
-
$
-
-
Tgal
$541,440
-
$
Savings
Cost
$ kWh $ $ $ $ $ Tgal $ $
Electricity Usage Personnel Changes Administrative Changes Water Consumption Primary Product Electricity Usage Personnel Changes Administrative Changes Water Consumption Primary Product