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IAC Assessment: MI0094
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IAC Assessment: MI0094
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IAC Center University of Miami
Assessment Year 2004
Principal Product Electrical Cables
NAICS 335931 - Current-Carrying Wiring Device Manufacturing
SIC 3643 - Current-carrying Wiring Devices
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 106,000
Annual Production 1,400,000 Pieces
Production Hrs. Annual 6,000
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,355 1,498,920 kWh $0.05
Electricity Demand $33,081 4,174 kW-months/year $7.93
Electricity Fees $13,103 - $ -
LPG $14,127 759 MMBtu $18.61
TOTAL ENERGY COSTS $138,666
RECOMMENDED SAVINGS* $260,429 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $257,497
#|Description Savings
Cost
Status Electricity Usage LPG Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage LPG Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ MMBtu $ $ $ $ $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$24,368
Cost:
$2,300
$24,368 415,009 - - - - - - - - - - $24,368
415,009
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
02: 4.123 REDUCE DEFECTS BY REDUCING PRODUCT TIPPING Savings:
$95,473
Cost:
$150
- - - - - - - - $(-150) - $95,623 - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
$(-150)
-
$
$95,623
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$(-177)
Cost:
$590
$1,903 36,215 - - $(-2,080) - - - - - - - $1,903
36,215
kWh
-
-
MMBtu
$(-2,080)
-
$
-
-
$
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,418
Cost:
$92
- - $9,418 506 - - - - - - - - -
-
kWh
$9,418
506
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
05: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,547
Cost:
-
- - $640 34 - - - - - - $907 - -
-
kWh
$640
34
MMBtu
-
-
$
-
-
$
-
-
$
$907
-
$
06: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$1,385
Cost:
-
- - - - - - - - - - $1,385 - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$1,385
-
$
07: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$11,093
Cost:
$2,056
- - - - - - - - - - $11,093 - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$11,093
-
$
08: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$69,699
Cost:
$5,966
- - - - - - - - - - $69,699 - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$69,699
-
$
09: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$47,623
Cost:
$4,110
$316 6,002 - - - - $(-5,000) - - - $52,307 - $316
6,002
kWh
-
-
MMBtu
-
-
$
$(-5,000)
-
$
-
-
$
$52,307
-
$
TOTAL RECOMMENDED Savings:
$260,429
Cost:
$15,264
$26,587 457,226 $10,058 540 $(-2,080) - $(-5,000) - $(-150) - $231,014 - $26,587
457,226
kWh
$10,058
540
MMBtu
$(-2,080)
-
$
$(-5,000)
-
$
$(-150)
-
$
$231,014
-
$
TOTAL IMPLEMENTED Savings:
$257,497
Cost:
$15,264
$26,587 457,226 $9,418 506 $(-2,080) - $(-5,000) - $(-150) - $228,722 - $26,587
457,226
kWh
$9,418
506
MMBtu
$(-2,080)
-
$
$(-5,000)
-
$
$(-150)
-
$
$228,722
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage LPG Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage LPG Personnel Changes Administrative Changes Ancillary Material Cost Primary Product