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IAC Assessment: MI0098
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IAC Assessment: MI0098
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IAC Center University of Miami
Assessment Year 2005
Principal Product EPS foam product, Polyisocyanurate (ISO) rigid foam
NAICS 326140 - Polystyrene Foam Product Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 60,000
Annual Production 62,000 Thousand Feet
Production Hrs. Annual 4,250
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,659 1,495,200 kWh $0.05
Electricity Demand $41,094 5,156 kW-months/year $7.97
Electricity Fees $14,635 - $ -
Natural Gas $49,329 4,899 MMBtu $10.07
TOTAL ENERGY COSTS $192,896
RECOMMENDED SAVINGS* $41,100 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,346
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Ancillary Material Cost Primary Product Increase in Production Electricity Usage Natural Gas Water Disposal Ancillary Material Cost Primary Product Increase in Production
$ kWh $ MMBtu $ Tgal $ $ $ $ $ %
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$24,731
Cost:
$1,000
$24,731 416,577 - - - - - - - - - - $24,731
416,577
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
02: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$7,463
Cost:
$111
- - - - - - - - $7,462 - $1 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
$7,462
-
$
$1
-
%
03: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$4,950
Cost:
$1,910
- - - - - - $4,950 - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$4,950
-
$
-
-
$
-
-
%
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$2,754
Cost:
$4,360
- - - - $2,754 - - - - - - - -
-
kWh
-
-
MMBtu
$2,754
-
Tgal
-
-
$
-
-
$
-
-
%
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$901
Cost:
$380
- - $901 89 - - - - - - - - -
-
kWh
$901
89
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$301
Cost:
$400
$301 5,705 - - - - - - - - - - $301
5,705
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$41,100
Cost:
$8,161
$25,032 422,282 $901 89 $2,754 - $4,950 - $7,462 - $1 - $25,032
422,282
kWh
$901
89
MMBtu
$2,754
-
Tgal
$4,950
-
$
$7,462
-
$
$1
-
%
TOTAL IMPLEMENTED Savings:
$38,346
Cost:
$3,801
$25,032 422,282 $901 89 - - $4,950 - $7,462 - $1 - $25,032
422,282
kWh
$901
89
MMBtu
-
-
Tgal
$4,950
-
$
$7,462
-
$
$1
-
%
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $ $ $ $ %
Electricity Usage Natural Gas Water Disposal Ancillary Material Cost Primary Product Increase in Production Electricity Usage Natural Gas Water Disposal Ancillary Material Cost Primary Product Increase in Production