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IAC Assessment: MI0126
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EERE AMO
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IAC Assessment: MI0126
IAC Center University of Miami
Assessment Year 2006
Principal Product fire hose
NAICS 313220 - Narrow Fabric Mills and Schiffli Machine Embroidery
SIC 2241 - Narrow Fabric Mills
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 21,000 Thousand Feet
Production Hrs. Annual 7,350
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $82,701 1,461,900 kWh $0.06
Electricity Demand $29,877 3,711 kW-months/year $8.05
Electricity Fees $13,070 - $ -
Natural Gas $110,892 7,215 MMBtu $15.37
TOTAL ENERGY COSTS $236,540
RECOMMENDED SAVINGS* $77,484 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $77,484
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,617
Cost:
$16,000
- - - - $17,617 1,144 - - - - -
-
kWh
-
-
kW-months/year
$17,617
1,144
MMBtu
-
-
$
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$8,323
Cost:
$1,020
- - - - $8,323 541 - - - - -
-
kWh
-
-
kW-months/year
$8,323
541
MMBtu
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,331
Cost:
$212
$4,990 88,200 $861 144 - - - - $480 - $4,990
88,200
kWh
$861
144
kW-months/year
-
-
MMBtu
-
-
$
$480
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,497
Cost:
$1,750
- - - - $1,497 97 - - - - -
-
kWh
-
-
kW-months/year
$1,497
97
MMBtu
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,474
Cost:
-
$1,440 25,715 $34 4 - - - - - - $1,440
25,715
kWh
$34
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$42,242
Cost:
$140
$242 4,307 - - - - $42,000 - - - $242
4,307
kWh
-
-
kW-months/year
-
-
MMBtu
$42,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$77,484
Cost:
$19,122
$6,672 118,222 $895 148 $27,437 1,782 $42,000 - $480 - $6,672
118,222
kWh
$895
148
kW-months/year
$27,437
1,782
MMBtu
$42,000
-
$
$480
-
$
TOTAL IMPLEMENTED Savings:
$77,484
Cost:
$19,122
$6,672 118,222 $895 148 $27,437 1,782 $42,000 - $480 - $6,672
118,222
kWh
$895
148
kW-months/year
$27,437
1,782
MMBtu
$42,000
-
$
$480
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost