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IAC Assessment: MI0131
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IAC Assessment: MI0131
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IAC Center University of Miami
Assessment Year 2006
Principal Product Glass
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 100,000
Annual Production 17,000 Thousand Feet
Production Hrs. Annual 6,864
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $421,069 7,089,387 kWh $0.06
Electricity Demand $199,553 5,498 kW-months/year $36.30
Electricity Fees $123,253 - $ -
Natural Gas $318,333 16,647 MMBtu $19.12
TOTAL ENERGY COSTS $1,062,208
RECOMMENDED SAVINGS* $138,194 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $138,194
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$42,001
Cost:
$40,224
$39,512 3,165,581 $2,489 299 - - $39,512
3,165,581
kWh
$2,489
299
kW-months/year
-
-
MMBtu
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$41,642
Cost:
$6,538
- - - - $41,642 6,169 -
-
kWh
-
-
kW-months/year
$41,642
6,169
MMBtu
03: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$16,391
Cost:
$29,320
$15,312 16,104 $1,079 24 - - $15,312
16,104
kWh
$1,079
24
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,321
Cost:
$1,074
$12,209 224,680 $3,112 374 - - $12,209
224,680
kWh
$3,112
374
kW-months/year
-
-
MMBtu
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$8,701
Cost:
$180
$6,779 126,720 $1,922 230 - - $6,779
126,720
kWh
$1,922
230
kW-months/year
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,552
Cost:
$216
$5,424 101,378 $128 15 - - $5,424
101,378
kWh
$128
15
kW-months/year
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,332
Cost:
-
$5,194 104,574 $138 17 - - $5,194
104,574
kWh
$138
17
kW-months/year
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,254
Cost:
$30
$2,638 48,556 $616 74 - - $2,638
48,556
kWh
$616
74
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$138,194
Cost:
$77,582
$87,068 3,787,593 $9,484 1,033 $41,642 6,169 $87,068
3,787,593
kWh
$9,484
1,033
kW-months/year
$41,642
6,169
MMBtu
TOTAL IMPLEMENTED Savings:
$138,194
Cost:
$77,582
$87,068 3,787,593 $9,484 1,033 $41,642 6,169 $87,068
3,787,593
kWh
$9,484
1,033
kW-months/year
$41,642
6,169
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas