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IAC Assessment: MI0232
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IAC Assessment: MI0232
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IAC Center University of Miami
Assessment Year 2012
Principal Product Plastic & Rubber Product Manufacturing
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 36
Plant Area (Sq.Ft.) 36,000
Annual Production 5,300,000 Pieces
Production Hrs. Annual 6,240
Location (State) PR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $453,624 1,964,160 kWh $0.23
Electricity Demand $34,080 3,546 kW-months/year $9.61
Electricity Fees $5,400 - $ -
TOTAL ENERGY COSTS $493,104
RECOMMENDED SAVINGS* $126,403 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $115,502
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$53,657
Cost:
$2,600
$49,682 215,077 $3,975 414 $49,682
215,077
kWh
$3,975
414
kW-months/year
02: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$34,023
Cost:
$480
$32,184 139,328 $1,839 191 $32,184
139,328
kWh
$1,839
191
kW-months/year
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,172
Cost:
$9,640
- - $12,172 1,266 -
-
kWh
$12,172
1,266
kW-months/year
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,540
Cost:
$420
$5,127 22,196 $413 43 $5,127
22,196
kWh
$413
43
kW-months/year
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,045
Cost:
$640
$4,670 20,218 $375 39 $4,670
20,218
kWh
$375
39
kW-months/year
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,747
Cost:
$1,137
$4,401 19,052 $346 36 $4,401
19,052
kWh
$346
36
kW-months/year
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,939
Cost:
$1,660
$3,667 14,677 $272 28 $3,667
14,677
kWh
$272
28
kW-months/year
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,493
Cost:
$80
$3,234 14,001 $259 27 $3,234
14,001
kWh
$259
27
kW-months/year
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,079
Cost:
$3,331
$1,925 8,333 $154 16 $1,925
8,333
kWh
$154
16
kW-months/year
10: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$1,094
Cost:
$793
$1,017 4,068 $77 8 $1,017
4,068
kWh
$77
8
kW-months/year
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$614
Cost:
$490
$566 2,450 $48 5 $566
2,450
kWh
$48
5
kW-months/year
TOTAL RECOMMENDED Savings:
$126,403
Cost:
$21,271
$106,473 459,400 $19,930 2,073 $106,473
459,400
kWh
$19,930
2,073
kW-months/year
TOTAL IMPLEMENTED Savings:
$115,502
Cost:
$19,224
$96,379 415,702 $19,123 1,989 $96,379
415,702
kWh
$19,123
1,989
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand