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IAC Assessment: MS0102
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IAC Assessment: MS0102
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IAC Center Mississippi State
Assessment Year 1998
Principal Product textile felts
NAICS n/a
SIC 2221 - Broadwoven Fabric Mills, Manmade
Sales $10,000,000-$50,000,000
# of Employees 172
Plant Area (Sq.Ft.) 250,000
Annual Production 720,000 Pounds
Production Hrs. Annual 8,736
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $381,740 12,138,042 kWh $0.03
Electricity Demand $234,606 24,274 kW-months/year $9.66
Electricity Fees $9,356 - $ -
Natural Gas $170,652 47,895 MMBtu $3.56
TOTAL ENERGY COSTS $840,732
RECOMMENDED SAVINGS* $596,085 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $554,157
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$22,934
Cost:
$8,025
- - - - $22,934 - - - - - - - -
-
kWh
-
-
kW-months/year
$22,934
-
$
-
-
MMBtu
-
-
lb
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$16,041
Cost:
-
$11,127 353,751 $4,914 486 - - - - - - - - $11,127
353,751
kWh
$4,914
486
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,038
Cost:
$1,930
$3,038 96,717 - - - - - - - - - - $3,038
96,717
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$17,981
Cost:
-
- - - - - - $17,981 5,037 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$17,981
5,037
MMBtu
-
-
lb
-
-
$
05: 2.2164 TURN OFF STEAM TRACING DURING MILD WEATHER Savings:
$5,726
Cost:
-
- - - - - - $5,726 1,604 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,726
1,604
MMBtu
-
-
lb
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$7,306
Cost:
$47
- - - - - - $7,306 2,046 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,306
2,046
MMBtu
-
-
lb
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,227
Cost:
$8,447
- - - - - - $4,227 1,184 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,227
1,184
MMBtu
-
-
lb
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,767
Cost:
$22,372
$14,767 469,519 - - - - - - - - - - $14,767
469,519
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
09: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$7,369
Cost:
-
- - - - - - - - $7,369 178,776 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$7,369
178,776
lb
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,480
Cost:
$6,500
- - - - - - - - $7,480 82,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$7,480
82,000
lb
-
-
$
11: 4.4520 ELIMINATE SHIFT Savings:
$489,216
Cost:
-
- - - - - - - - - - $489,216 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$489,216
-
$
TOTAL RECOMMENDED Savings:
$596,085
Cost:
$47,321
$28,932 919,987 $4,914 486 $22,934 - $35,240 9,871 $14,849 260,776 $489,216 - $28,932
919,987
kWh
$4,914
486
kW-months/year
$22,934
-
$
$35,240
9,871
MMBtu
$14,849
260,776
lb
$489,216
-
$
TOTAL IMPLEMENTED Savings:
$554,157
Cost:
$8,477
$14,165 450,468 $4,914 486 - - $31,013 8,687 $14,849 260,776 $489,216 - $14,165
450,468
kWh
$4,914
486
kW-months/year
-
-
$
$31,013
8,687
MMBtu
$14,849
260,776
lb
$489,216
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes