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IAC Assessment: MS0103
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IAC Assessment: MS0103
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IAC Center Mississippi State
Assessment Year 1998
Principal Product Mufflers
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 278,000
Annual Production 3,500,000 Pieces
Production Hrs. Annual 3,920
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $387,880 11,083,822 kWh $0.03
Electricity Demand $299 63 kW-months/year $4.75
Electricity Fees $138,007 - $ -
Natural Gas $10,630 1,919 MMBtu $5.54
TOTAL ENERGY COSTS $225,248
RECOMMENDED SAVINGS* $129,392 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $117,151
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes
$ kWh $ $ $ MMBtu $ gal $ $
01: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$951
Cost:
$239
$747 19,637 $204 - - - - - - - $747
19,637
kWh
$204
-
$
-
-
MMBtu
-
-
gal
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,645
Cost:
$8,030
$2,642 69,754 $1,003 - - - - - - - $2,642
69,754
kWh
$1,003
-
$
-
-
MMBtu
-
-
gal
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,060
Cost:
$1,206
$758 21,102 $302 - - - - - - - $758
21,102
kWh
$302
-
$
-
-
MMBtu
-
-
gal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,365
Cost:
$2,376
$4,614 121,923 $1,751 - - - - - - - $4,614
121,923
kWh
$1,751
-
$
-
-
MMBtu
-
-
gal
-
-
$
05: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$8,596
Cost:
$5,256
- - - - $2,731 493 $5,865 3,795 - - -
-
kWh
-
-
$
$2,731
493
MMBtu
$5,865
3,795
gal
-
-
$
06: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$108,775
Cost:
-
$1,915 104,924 $1,020 - - - - - $105,840 - $1,915
104,924
kWh
$1,020
-
$
-
-
MMBtu
-
-
gal
$105,840
-
$
TOTAL RECOMMENDED Savings:
$129,392
Cost:
$17,107
$10,676 337,340 $4,280 - $2,731 493 $5,865 3,795 $105,840 - $10,676
337,340
kWh
$4,280
-
$
$2,731
493
MMBtu
$5,865
3,795
gal
$105,840
-
$
TOTAL IMPLEMENTED Savings:
$117,151
Cost:
$3,821
$8,034 267,586 $3,277 - - - - - $105,840 - $8,034
267,586
kWh
$3,277
-
$
-
-
MMBtu
-
-
gal
$105,840
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes