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IAC Assessment: MS0133
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IAC Assessment: MS0133
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IAC Center Mississippi State
Assessment Year 1999
Principal Product Automotive stampings, wheel covers and rings
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 137
Plant Area (Sq.Ft.) 258,243
Annual Production 8,000,000 Pieces
Production Hrs. Annual 2,040
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $429,701 9,262,017 kWh $0.05
Electricity Demand $82,958 29,904 kW-months/year $2.77
Electricity Fees $42,083 - $ -
Natural Gas $220,705 72,536 MMBtu $3.04
TOTAL ENERGY COSTS $(-373,525)
RECOMMENDED SAVINGS* $85,068 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,575
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,085
Cost:
$881
$21,323 486,811 - - $(-1,238) - - - - - - - - - $21,323
486,811
kWh
-
-
kW-months/year
$(-1,238)
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,403
Cost:
$360
$970 22,274 $348 130 $85 - - - - - - - - - $970
22,274
kWh
$348
130
kW-months/year
$85
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$534
Cost:
$236
$567 12,896 - - $(-33) - - - - - - - - - $567
12,896
kWh
-
-
kW-months/year
$(-33)
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,791
Cost:
$5,795
$129 2,931 - - $(-8) - - - $1,670 9,959,921 - - - - $129
2,931
kWh
-
-
kW-months/year
$(-8)
-
$
-
-
MMBtu
$1,670
9,959,921
Tgal
-
-
gal
-
-
$
05: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$12,299
Cost:
$16,435
- - - - - - $4,299 1,200 - - $8,000 10,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,299
1,200
MMBtu
-
-
Tgal
$8,000
10,000
gal
-
-
$
06: 4.125 Savings:
$48,956
Cost:
$6,286
$67 1,758 - - - - $12,969 4,259 $920 5,486,198 - - $35,000 - $67
1,758
kWh
-
-
kW-months/year
-
-
$
$12,969
4,259
MMBtu
$920
5,486,198
Tgal
-
-
gal
$35,000
-
$
TOTAL RECOMMENDED Savings:
$85,068
Cost:
$29,993
$23,056 526,670 $348 130 $(-1,194) - $17,268 5,459 $2,590 15,446,119 $8,000 10,000 $35,000 - $23,056
526,670
kWh
$348
130
kW-months/year
$(-1,194)
-
$
$17,268
5,459
MMBtu
$2,590
15,446,119
Tgal
$8,000
10,000
gal
$35,000
-
$
TOTAL IMPLEMENTED Savings:
$69,575
Cost:
$7,403
$21,957 501,465 - - $(-1,271) - $12,969 4,259 $920 5,486,198 - - $35,000 - $21,957
501,465
kWh
-
-
kW-months/year
$(-1,271)
-
$
$12,969
4,259
MMBtu
$920
5,486,198
Tgal
-
-
gal
$35,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost