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IAC Assessment: MS0138
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IAC Assessment: MS0138
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IAC Center Mississippi State
Assessment Year 1999
Principal Product Dust Collection Systems and Replacement Parts
NAICS n/a
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 84
Plant Area (Sq.Ft.) 68,380
Annual Production 200,240 Pieces
Production Hrs. Annual 3,120
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $31,528 663,540 kWh $0.05
Electricity Demand $23,705 3,257 kW-months/year $7.28
Electricity Fees $1,200 - $ -
Natural Gas $10,815 2,237 MMBtu $4.83
TOTAL ENERGY COSTS $70,300
RECOMMENDED SAVINGS* $32,972 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,197
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$187
Cost:
$197
$80 2,345 $104 9 $3 - - - - - - - $80
2,345
kWh
$104
9
kW-months/year
$3
-
$
-
-
MMBtu
-
-
gal
-
-
$
02: 2.6214 SHUT OFF PILOTS IN STANDBY EQUIPMENT Savings:
$884
Cost:
$80
- - - - - - $884 183 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$884
183
MMBtu
-
-
gal
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,777
Cost:
$1,994
- - - - - - $1,777 368 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,777
368
MMBtu
-
-
gal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,462
Cost:
$266
$2,426 74,736 - - $36 - - - - - - - $2,426
74,736
kWh
-
-
kW-months/year
$36
-
$
-
-
MMBtu
-
-
gal
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,832
Cost:
$3,788
$1,592 48,945 $2,183 189 $57 - - - - - - - $1,592
48,945
kWh
$2,183
189
kW-months/year
$57
-
$
-
-
MMBtu
-
-
gal
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,376
Cost:
$825
$709 21,102 $820 71 - - - - $1,180 181 $1,667 - $709
21,102
kWh
$820
71
kW-months/year
-
-
$
-
-
MMBtu
$1,180
181
gal
$1,667
-
$
07: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,399
Cost:
$2,555
- - - - - - $141 25 $1,258 210 - - -
-
kWh
-
-
kW-months/year
-
-
$
$141
25
MMBtu
$1,258
210
gal
-
-
$
08: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$18,055
Cost:
$720
- - - - - - - - $18,055 369 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$18,055
369
gal
-
-
$
TOTAL RECOMMENDED Savings:
$32,972
Cost:
$10,425
$4,807 147,128 $3,107 269 $96 - $2,802 576 $20,493 760 $1,667 - $4,807
147,128
kWh
$3,107
269
kW-months/year
$96
-
$
$2,802
576
MMBtu
$20,493
760
gal
$1,667
-
$
TOTAL IMPLEMENTED Savings:
$27,197
Cost:
$7,045
$4,098 126,026 $2,287 198 $96 - $2,661 551 $18,055 369 - - $4,098
126,026
kWh
$2,287
198
kW-months/year
$96
-
$
$2,661
551
MMBtu
$18,055
369
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes