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IAC Assessment: MS0191
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IAC Assessment: MS0191
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IAC Center Mississippi State
Assessment Year 2001
Principal Product Low-Alloy Steel Castings
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 197,800
Annual Production 11,000 Tons
Production Hrs. Annual 6,000
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $56,254 21,322,611 kWh $0.00
Electricity Demand $255,028 115,782 kW-months/year $2.20
Electricity Fees $528,597 - $ -
Natural Gas $597,839 89,432 MMBtu $6.68
TOTAL ENERGY COSTS $1,466,614
RECOMMENDED SAVINGS* $136,676 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,220
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$35,695
Cost:
$1,000
- - - - - - $35,695 5,337 -
-
kWh
-
-
kW-months/year
-
-
$
$35,695
5,337
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,525
Cost:
$1,000
- - - - - - $10,525 1,574 -
-
kWh
-
-
kW-months/year
-
-
$
$10,525
1,574
MMBtu
03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$67,125
Cost:
$17,280
- - - - - - $67,125 10,035 -
-
kWh
-
-
kW-months/year
-
-
$
$67,125
10,035
MMBtu
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$14,314
Cost:
$5,040
- - - - - - $14,314 2,140 -
-
kWh
-
-
kW-months/year
-
-
$
$14,314
2,140
MMBtu
05: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$5,216
Cost:
$7,600
- - - - - - $5,216 780 -
-
kWh
-
-
kW-months/year
-
-
$
$5,216
780
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,218
Cost:
$367
$58 42,274 - - $1,160 - - - $58
42,274
kWh
-
-
kW-months/year
$1,160
-
$
-
-
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$448
Cost:
$302
$20 11,127 $120 71 $308 - - - $20
11,127
kWh
$120
71
kW-months/year
$308
-
$
-
-
MMBtu
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,135
Cost:
$2,916
$65 75,423 - - $2,070 - - - $65
75,423
kWh
-
-
kW-months/year
$2,070
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$136,676
Cost:
$35,505
$143 128,824 $120 71 $3,538 - $132,875 19,866 $143
128,824
kWh
$120
71
kW-months/year
$3,538
-
$
$132,875
19,866
MMBtu
TOTAL IMPLEMENTED Savings:
$46,220
Cost:
$2,000
- - - - - - $46,220 6,911 -
-
kWh
-
-
kW-months/year
-
-
$
$46,220
6,911
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas