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IAC Assessment: MS0233
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IAC Assessment: MS0233
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IAC Center Mississippi State
Assessment Year 2003
Principal Product Industrial boilers
NAICS 332410 - Power Boiler and Heat Exchanger Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 530
Plant Area (Sq.Ft.) 550,000
Annual Production 146 Pieces
Production Hrs. Annual 2,880
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $246,420 8,260,800 kWh $0.03
Electricity Demand $214,865 24,059 kW-months/year $8.93
Electricity Fees $26,330 - $ -
Natural Gas $351,886 44,132 MMBtu $7.97
TOTAL ENERGY COSTS $962,016
RECOMMENDED SAVINGS* $322,614 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $253,230
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
01: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$200,928
Cost:
$9,650
$205 6,881 $(-73) (-7) $2 - - - - - $200,794 - $205
6,881
kWh
$(-73)
(-7)
kW-months/year
$2
-
$
-
-
MMBtu
-
-
gal
$200,794
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$67,762
Cost:
$79,500
- - - - - - $67,762 8,494 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$67,762
8,494
MMBtu
-
-
gal
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,274
Cost:
$21,420
- - - - $19,274 - - - - - - - -
-
kWh
-
-
kW-months/year
$19,274
-
$
-
-
MMBtu
-
-
gal
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$12,291
Cost:
$36,800
$4,996 167,491 $7,113 698 $182 - - - - - - - $4,996
167,491
kWh
$7,113
698
kW-months/year
$182
-
$
-
-
MMBtu
-
-
gal
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$11,372
Cost:
$2,900
- - - - - - $11,372 1,425 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,372
1,425
MMBtu
-
-
gal
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,999
Cost:
$748
$4,925 165,114 - - $74 - - - - - - - $4,925
165,114
kWh
-
-
kW-months/year
$74
-
$
-
-
MMBtu
-
-
gal
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,787
Cost:
$1,210
$1,117 37,464 $2,018 198 $47 - - - $605 83 - - $1,117
37,464
kWh
$2,018
198
kW-months/year
$47
-
$
-
-
MMBtu
$605
83
gal
-
-
$
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,622
Cost:
$1,535
$1,598 53,571 - - $24 - - - - - - - $1,598
53,571
kWh
-
-
kW-months/year
$24
-
$
-
-
MMBtu
-
-
gal
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$579
Cost:
$968
$234 7,858 $336 33 $9 - - - - - - - $234
7,858
kWh
$336
33
kW-months/year
$9
-
$
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$322,614
Cost:
$154,731
$13,075 438,379 $9,394 922 $19,612 - $79,134 9,919 $605 83 $200,794 - $13,075
438,379
kWh
$9,394
922
kW-months/year
$19,612
-
$
$79,134
9,919
MMBtu
$605
83
gal
$200,794
-
$
TOTAL IMPLEMENTED Savings:
$253,230
Cost:
$73,696
$11,477 384,808 $9,394 922 $19,588 - $11,372 1,425 $605 83 $200,794 - $11,477
384,808
kWh
$9,394
922
kW-months/year
$19,588
-
$
$11,372
1,425
MMBtu
$605
83
gal
$200,794
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes