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IAC Assessment: MS0260
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IAC Assessment: MS0260
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IAC Center Mississippi State
Assessment Year 2004
Principal Product Automotive Pistons
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3592 - Carburetors, Pistons, Rings, Valves
Sales $1,000,000-$5,000,000
# of Employees 23
Plant Area (Sq.Ft.) 57,600
Annual Production 250,000 Pieces
Production Hrs. Annual 2,600
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $35,236 851,490 kWh $0.04
Electricity Demand $28,332 3,343 kW-months/year $8.48
Electricity Fees $958 - $ -
Natural Gas $121,344 15,430 MMBtu $7.86
TOTAL ENERGY COSTS $193,070
RECOMMENDED SAVINGS* $55,660 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,152
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption By-product Production
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$28,604
Cost:
$10,000
$412 11,727 $577 54 $15 - - - - - $27,600 - $412
11,727
kWh
$577
54
kW-months/year
$15
-
$
-
-
MMBtu
-
-
Tgal
$27,600
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,850
Cost:
$1,350
- - - - - - $12,850 1,634 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$12,850
1,634
MMBtu
-
-
Tgal
-
-
$
03: 3.4151 MINIMIZE WATER USAGE Savings:
$9,057
Cost:
$107
$(-33) (-950) $(-43) (-4) $(-2) - - - $9,135 - - - $(-33)
(-950)
kWh
$(-43)
(-4)
kW-months/year
$(-2)
-
$
-
-
MMBtu
$9,135
-
Tgal
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,685
Cost:
$1,666
- - - - - - $3,685 468 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,685
468
MMBtu
-
-
Tgal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$811
Cost:
$348
$800 22,738 - - $11 - - - - - - - $800
22,738
kWh
-
-
kW-months/year
$11
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7122 DISCONNECT BALLASTS Savings:
$341
Cost:
$408
$301 8,556 $35 3 $5 - - - - - - - $301
8,556
kWh
$35
3
kW-months/year
$5
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2514 COVER OPEN TANKS Savings:
$312
Cost:
$68
- - - - - - $312 40 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$312
40
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$55,660
Cost:
$13,947
$1,480 42,071 $569 53 $29 - $16,847 2,142 $9,135 - $27,600 - $1,480
42,071
kWh
$569
53
kW-months/year
$29
-
$
$16,847
2,142
MMBtu
$9,135
-
Tgal
$27,600
-
$
TOTAL IMPLEMENTED Savings:
$1,152
Cost:
$756
$1,101 31,294 $35 3 $16 - - - - - - - $1,101
31,294
kWh
$35
3
kW-months/year
$16
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption By-product Production