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IAC Assessment: MU0042
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IAC Assessment: MU0042
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IAC Center Michigan State University
Assessment Year 2023
Principal Product Instrument panels, doors, consoles
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 499
Plant Area (Sq.Ft.) 219,644
Annual Production 403,000 Units
Production Hrs. Annual 5,680
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $438,152 7,730,128 kWh $0.06
Electricity Demand $266,479 15,589 kW-months/year $17.09
Electricity Fees $114,729 - $ -
Natural Gas $147,090 14,893 MMBtu $9.88
TOTAL ENERGY COSTS $966,450
RECOMMENDED SAVINGS* $79,147 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,500
Cost:
$340
$1,078 18,006 $422 25 - - $1,078
18,006
kWh
$422
25
kW-months/year
-
-
MMBtu
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$11,930
Cost:
$4,000
$5,655 94,248 $6,275 367 - - $5,655
94,248
kWh
$6,275
367
kW-months/year
-
-
MMBtu
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$574
Cost:
-
$359 5,987 $215 13 - - $359
5,987
kWh
$215
13
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$272
Cost:
$69
$169 2,824 $103 6 - - $169
2,824
kWh
$103
6
kW-months/year
-
-
MMBtu
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$31,317
Cost:
$16,978
$(-9,631) (-160,512) - - $40,947 4,144 $(-9,631)
(-160,512)
kWh
-
-
kW-months/year
$40,947
4,144
MMBtu
06: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$31,190
Cost:
$89,468
- - - - $31,190 3,157 -
-
kWh
-
-
kW-months/year
$31,190
3,157
MMBtu
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,365
Cost:
$25,500
$2,365 36,000 - - - - $2,365
36,000
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$79,147
Cost:
$136,355
$(-5) (-3,447) $7,015 410 $72,137 7,301 $(-5)
(-3,447)
kWh
$7,015
410
kW-months/year
$72,137
7,301
MMBtu
TOTAL IMPLEMENTED Savings:
$1,500
Cost:
$340
$1,078 18,006 $422 25 - - $1,078
18,006
kWh
$422
25
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas