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IAC Assessment: MU0063
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IAC Assessment: MU0063
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IAC Center Michigan State University
Assessment Year 2025
Principal Product plastic preforms
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $100,000,000-$500,000,000
# of Employees 225
Plant Area (Sq.Ft.) 185,000
Annual Production 2,500,000,000 Units
Production Hrs. Annual 8,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,049,160 52,245,830 kWh $0.06
Electricity Demand $459,440 81,448 kW-months/year $5.64
Electricity Fees $207,721 - $ -
Natural Gas $57,977 15,526 MMBtu $3.73
Other Gas $13,531 1 MMBtu $13,531.14
TOTAL ENERGY COSTS $3,832,989
RECOMMENDED SAVINGS* $659,160 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,493
Cost:
$7,331
$1,322 22,038 $170 30 $1,322
22,038
kWh
$170
30
kW-months/year
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,852
Cost:
$15,875
$11,386 189,766 $1,466 260 $11,386
189,766
kWh
$1,466
260
kW-months/year
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,470
Cost:
$160
$1,302 21,707 $168 30 $1,302
21,707
kWh
$168
30
kW-months/year
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$535,715
Cost:
$1,169,439
$474,602 7,910,026 $61,113 10,836 $474,602
7,910,026
kWh
$61,113
10,836
kW-months/year
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$56,126
Cost:
-
$49,724 828,728 $6,403 1,135 $49,724
828,728
kWh
$6,403
1,135
kW-months/year
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$99
Cost:
-
$84 1,398 $15 3 $84
1,398
kWh
$15
3
kW-months/year
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$204
Cost:
$317
$171 2,849 $33 6 $171
2,849
kWh
$33
6
kW-months/year
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$51,201
Cost:
$13,812
$39,113 651,890 $12,088 2,143 $39,113
651,890
kWh
$12,088
2,143
kW-months/year
TOTAL RECOMMENDED Savings:
$659,160
Cost:
$1,206,934
$577,704 9,628,402 $81,456 14,443 $577,704
9,628,402
kWh
$81,456
14,443
kW-months/year
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand