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IAC Assessment: MZ0007
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IAC Assessment: MZ0007
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IAC Center University of Missouri-Columbia
Assessment Year 2007
Principal Product Zic die castings
NAICS 331492 - Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum)
SIC 3364 - Nonferrous Die-casting Exc. Aluminum
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 250,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 4,784
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $203,639 2,953,105 kWh $0.07
Natural Gas $233,854 58,534 MMBtu $4.00
TOTAL ENERGY COSTS $437,493
RECOMMENDED SAVINGS* $46,195 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,195
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2514 COVER OPEN TANKS Savings:
$2,560
Cost:
-
- - $2,560 256 -
-
kWh
$2,560
256
MMBtu
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$10,000
Cost:
$20,000
- - $10,000 1,769 -
-
kWh
$10,000
1,769
MMBtu
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$533
Cost:
-
$533 8,648 - - $533
8,648
kWh
-
-
MMBtu
04: 2.7122 DISCONNECT BALLASTS Savings:
$27,567
Cost:
$1,310
$27,567 419,604 - - $27,567
419,604
kWh
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,535
Cost:
$3,250
$5,535 106,434 - - $5,535
106,434
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$46,195
Cost:
$24,560
$33,635 534,686 $12,560 2,025 $33,635
534,686
kWh
$12,560
2,025
MMBtu
TOTAL IMPLEMENTED Savings:
$36,195
Cost:
$4,560
$33,635 534,686 $2,560 256 $33,635
534,686
kWh
$2,560
256
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas