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IAC Assessment: MZ0070
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IAC Assessment: MZ0070
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IAC Center University of Missouri-Columbia
Assessment Year 2011
Principal Product Aluminum castings
NAICS 332710 - Machine Shops
SIC 3334 - Primary Aluminum
Sales $10,000,000-$50,000,000
# of Employees 53
Plant Area (Sq.Ft.) 72,000
Annual Production 36,000 Pieces
Production Hrs. Annual 4,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $271,690 3,377,939 kWh $0.08
Electricity Demand $28,277 13,626 kW-months/year $2.08
Natural Gas $134,306 25,564 MMBtu $5.25
TOTAL ENERGY COSTS $434,272
RECOMMENDED SAVINGS* $69,115 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,749
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,076
Cost:
$800
- - - - $1,076 205 -
-
kWh
-
-
kW-months/year
$1,076
205
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,693
Cost:
$920
$2,693 33,674 - - - - $2,693
33,674
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,071
Cost:
$1,122
$1,071 14,160 - - - - $1,071
14,160
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$2,769
Cost:
$360
- - - - $2,769 644 -
-
kWh
-
-
kW-months/year
$2,769
644
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$40,140
Cost:
$10,000
- - - - $40,140 9,335 -
-
kWh
-
-
kW-months/year
$40,140
9,335
MMBtu
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$209
Cost:
$200
$192 2,400 $17 7 - - $192
2,400
kWh
$17
7
kW-months/year
-
-
MMBtu
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$21,157
Cost:
$16,730
- - - - $21,157 4,972 -
-
kWh
-
-
kW-months/year
$21,157
4,972
MMBtu
TOTAL RECOMMENDED Savings:
$69,115
Cost:
$30,132
$3,956 50,234 $17 7 $65,143 15,156 $3,956
50,234
kWh
$17
7
kW-months/year
$65,143
15,156
MMBtu
TOTAL IMPLEMENTED Savings:
$47,749
Cost:
$13,202
$3,764 47,834 - - $43,986 10,184 $3,764
47,834
kWh
-
-
kW-months/year
$43,986
10,184
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas