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IAC Assessment: MZ0081
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IAC Assessment: MZ0081
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product castings
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 85,000
Annual Production 65,000 Pieces
Production Hrs. Annual 8,500
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $332,034 5,004,600 kWh $0.07
Natural Gas $130,346 16,626 MMBtu $7.84
TOTAL ENERGY COSTS $462,380
RECOMMENDED SAVINGS* $102,203 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $102,203
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,034
Cost:
$860
$15,233 230,809 $801 327 - - $15,233
230,809
kWh
$801
327
kW-months/year
-
-
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,444
Cost:
$4,000
- - - - $4,444 549 -
-
kWh
-
-
kW-months/year
$4,444
549
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,628
Cost:
$8,667
- - - - $9,628 1,190 -
-
kWh
-
-
kW-months/year
$9,628
1,190
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,110
Cost:
$9,100
- - - - $11,110 1,373 -
-
kWh
-
-
kW-months/year
$11,110
1,373
MMBtu
05: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$58,850
Cost:
$120,000
$55,910 847,128 $2,940 1,200 - - $55,910
847,128
kWh
$2,940
1,200
kW-months/year
-
-
MMBtu
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,137
Cost:
$1,700
- - - - $2,137 264 -
-
kWh
-
-
kW-months/year
$2,137
264
MMBtu
07: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$0
Cost:
-
$0 1 - - - - $0
1
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$102,203
Cost:
$144,327
$71,143 1,077,938 $3,741 1,527 $27,319 3,376 $71,143
1,077,938
kWh
$3,741
1,527
kW-months/year
$27,319
3,376
MMBtu
TOTAL IMPLEMENTED Savings:
$102,203
Cost:
$144,327
$71,143 1,077,938 $3,741 1,527 $27,319 3,376 $71,143
1,077,938
kWh
$3,741
1,527
kW-months/year
$27,319
3,376
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas