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IAC Assessment: MZ0092
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DOE MESC
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IAC Assessment: MZ0092
IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product Ice Cream Novelty items
NAICS 311520 - Ice Cream and Frozen Dessert Manufacturing
SIC 2024 - Ice Cream And Frozen Desserts
Sales $100,000,000-$500,000,000
# of Employees 243
Plant Area (Sq.Ft.) 150,000
Annual Production 26,837 Tons
Production Hrs. Annual 8,232
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $428,476 17,092,800 kWh $0.03
Electricity Demand $186,305 37,714 kW-months/year $4.94
Electricity Fees $23,054 - $ -
Natural Gas $291,767 32,097 MMBtu $9.09
TOTAL ENERGY COSTS $929,602
RECOMMENDED SAVINGS* $63,657 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,641
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$14,965
Cost:
$4,500
- - - - $15,035 1,654 $(-70) - -
-
kWh
-
-
kW-months/year
$15,035
1,654
MMBtu
$(-70)
-
$
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$14,312
Cost:
$28,500
$14,312 753,244 - - - - - - $14,312
753,244
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,594
Cost:
$1,000
- - - - $9,699 1,067 $(-105) - -
-
kWh
-
-
kW-months/year
$9,699
1,067
MMBtu
$(-105)
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,547
Cost:
$26,468
- - - - $8,547 960 - - -
-
kWh
-
-
kW-months/year
$8,547
960
MMBtu
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,999
Cost:
$3,738
- - - - $6,999 770 - - -
-
kWh
-
-
kW-months/year
$6,999
770
MMBtu
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,645
Cost:
$26,468
- - - - $6,645 731 - - -
-
kWh
-
-
kW-months/year
$6,645
731
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,516
Cost:
$263
$1,099 57,849 $417 84 - - - - $1,099
57,849
kWh
$417
84
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$567
Cost:
$140
$411 21,642 $156 32 - - - - $411
21,642
kWh
$156
32
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$512
Cost:
$212
$512 26,969 - - - - - - $512
26,969
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$63,657
Cost:
$91,289
$16,334 859,704 $573 116 $46,925 5,182 $(-175) - $16,334
859,704
kWh
$573
116
kW-months/year
$46,925
5,182
MMBtu
$(-175)
-
$
TOTAL IMPLEMENTED Savings:
$33,641
Cost:
$9,641
$1,510 79,491 $573 116 $31,733 3,491 $(-175) - $1,510
79,491
kWh
$573
116
kW-months/year
$31,733
3,491
MMBtu
$(-175)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes