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IAC Assessment: MZ0093
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IAC Assessment: MZ0093
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product metal springs
NAICS 332613 - Spring Manufacturing
SIC 3495 - Wire Springs
Sales $500,000-$1,000,000
# of Employees 120
Plant Area (Sq.Ft.) 135,000
Annual Production 5,500 Tons
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $634,052 9,861,800 kWh $0.06
Electricity Demand $368,264 31,524 kW-months/year $11.68
Natural Gas $41,116 6,338 MMBtu $6.49
TOTAL ENERGY COSTS $1,043,432
RECOMMENDED SAVINGS* $50,091 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,966
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,525
Cost:
$1,520
$3,624 56,358 $901 75 $3,624
56,358
kWh
$901
75
kW-months/year
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,852
Cost:
$2,800
$7,846 122,024 $1,006 86 $7,846
122,024
kWh
$1,006
86
kW-months/year
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,224
Cost:
$700
$599 9,318 $625 54 $599
9,318
kWh
$625
54
kW-months/year
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,388
Cost:
$1,120
$3,514 54,658 $874 63 $3,514
54,658
kWh
$874
63
kW-months/year
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$21,600
Cost:
$15,000
$21,600 335,925 - - $21,600
335,925
kWh
-
-
kW-months/year
06: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$9,502
Cost:
-
$9,502 130,169 - - $9,502
130,169
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$50,091
Cost:
$21,140
$46,685 708,452 $3,406 278 $46,685
708,452
kWh
$3,406
278
kW-months/year
TOTAL IMPLEMENTED Savings:
$23,966
Cost:
$4,620
$21,461 316,169 $2,505 203 $21,461
316,169
kWh
$2,505
203
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand