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IAC Assessment: MZ0097
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IAC Assessment: MZ0097
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product Small air cooled gas powered engines
NAICS 333618 - Other Engine Equipment Manufacturing
SIC 3519 - Internal Combustion Engines, Nec
Sales $100,000,000-$500,000,000
# of Employees 823
Plant Area (Sq.Ft.) 308,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,686,985 40,392,000 kWh $0.07
Electricity Fees $1,346 - $ -
Natural Gas $873,637 185,485 MMBtu $4.71
TOTAL ENERGY COSTS $3,561,968
RECOMMENDED SAVINGS* $481,016 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,273
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$230,479
Cost:
$107,601
- - $230,479 48,934 - - -
-
kWh
$230,479
48,934
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$106,168
Cost:
$10,690
- - $106,168 22,541 - - -
-
kWh
$106,168
22,541
MMBtu
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$60,715
Cost:
$105,000
$60,715 910,277 - - - - $60,715
910,277
kWh
-
-
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$49,961
Cost:
$5,000
- - $51,311 10,894 $(-1,350) - -
-
kWh
$51,311
10,894
MMBtu
$(-1,350)
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$29,305
Cost:
$35,000
$29,305 437,384 - - - - $29,305
437,384
kWh
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,968
Cost:
$450
$2,968 44,303 - - - - $2,968
44,303
kWh
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,420
Cost:
$2,000
$1,420 21,200 - - - - $1,420
21,200
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$481,016
Cost:
$265,741
$94,408 1,413,164 $387,958 82,369 $(-1,350) - $94,408
1,413,164
kWh
$387,958
82,369
MMBtu
$(-1,350)
-
$
TOTAL IMPLEMENTED Savings:
$32,273
Cost:
$35,450
$32,273 481,687 - - - - $32,273
481,687
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes