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IAC Assessment: MZ0103
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IAC Assessment: MZ0103
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product Flexible Vinyl
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 100,000
Annual Production 2,646 Tons
Production Hrs. Annual 2,340
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $325,191 5,445,600 kWh $0.06
Electricity Demand $41,331 16,213 kW-months/year $2.55
Electricity Fees $58,383 - $ -
Natural Gas $197,261 22,345 MMBtu $8.83
TOTAL ENERGY COSTS $622,166
RECOMMENDED SAVINGS* $41,495 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,839
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$18,508
Cost:
$10,648
- - - - $18,508 2,096 -
-
kWh
-
-
kW-months/year
$18,508
2,096
MMBtu
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$9,181
Cost:
$14,224
$(-703) (-17,533) $(-252) (-89) $10,136 1,148 $(-703)
(-17,533)
kWh
$(-252)
(-89)
kW-months/year
$10,136
1,148
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,638
Cost:
$4,954
$6,338 157,927 $2,300 810 - - $6,338
157,927
kWh
$2,300
810
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,481
Cost:
$1,540
$1,092 27,202 $389 137 - - $1,092
27,202
kWh
$389
137
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$995
Cost:
$27
$731 18,220 $264 93 - - $731
18,220
kWh
$264
93
kW-months/year
-
-
MMBtu
06: 2.2514 COVER OPEN TANKS Savings:
$993
Cost:
$85
$729 18,166 $264 93 - - $729
18,166
kWh
$264
93
kW-months/year
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$438
Cost:
$168
$322 8,030 $116 41 - - $322
8,030
kWh
$116
41
kW-months/year
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$429
Cost:
$160
$315 7,862 $114 40 - - $315
7,862
kWh
$114
40
kW-months/year
-
-
MMBtu
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$417
Cost:
$400
$306 7,624 $111 39 - - $306
7,624
kWh
$111
39
kW-months/year
-
-
MMBtu
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$415
Cost:
$156
$304 7,576 $111 39 - - $304
7,576
kWh
$111
39
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$41,495
Cost:
$32,362
$9,434 235,074 $3,417 1,203 $28,644 3,244 $9,434
235,074
kWh
$3,417
1,203
kW-months/year
$28,644
3,244
MMBtu
TOTAL IMPLEMENTED Savings:
$1,839
Cost:
$343
$1,350 33,658 $489 172 - - $1,350
33,658
kWh
$489
172
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas