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IAC Assessment: MZ0133
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IAC Assessment: MZ0133
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product Plastic Injection Molding
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 155
Plant Area (Sq.Ft.) 321,607
Annual Production 50,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,112,057 27,892,064 kWh $0.04
Electricity Demand $787,459 62,972 kW-months/year $12.50
Electricity Fees $38,530 - $ -
TOTAL ENERGY COSTS $1,938,046
RECOMMENDED SAVINGS* $290,048 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $249,561
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$109,110
Cost:
$85,800
$75,835 1,900,110 $33,275 2,662 - - - - $75,835
1,900,110
kWh
$33,275
2,662
kW-months/year
-
-
$
-
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$40,487
Cost:
$25,000
- - $40,487 3,239 - - - - -
-
kWh
$40,487
3,239
kW-months/year
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$34,640
Cost:
$92,500
- - - - $34,640 - - - -
-
kWh
-
-
kW-months/year
$34,640
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$25,086
Cost:
$2,277
$17,436 436,990 $7,650 612 - - - - $17,436
436,990
kWh
$7,650
612
kW-months/year
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,736
Cost:
$26,800
$8,161 204,530 $3,575 286 - - - - $8,161
204,530
kWh
$3,575
286
kW-months/year
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,288
Cost:
$24,000
$2,984 74,768 $1,304 104 - - - - $2,984
74,768
kWh
$1,304
104
kW-months/year
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,432
Cost:
$50
$2,382 59,706 $1,050 84 - - - - $2,382
59,706
kWh
$1,050
84
kW-months/year
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,740
Cost:
$1,325
$2,040 51,134 $900 72 - - $(-200) - $2,040
51,134
kWh
$900
72
kW-months/year
-
-
$
$(-200)
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,335
Cost:
$490
$1,622 40,651 $713 57 - - - - $1,622
40,651
kWh
$713
57
kW-months/year
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$915
Cost:
$1,050
$636 15,931 $279 22 - - - - $636
15,931
kWh
$279
22
kW-months/year
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$55,279
Cost:
$350,000
$38,421 962,928 $16,858 1,349 - - - - $38,421
962,928
kWh
$16,858
1,349
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$290,048
Cost:
$609,292
$149,517 3,746,748 $106,091 8,487 $34,640 - $(-200) - $149,517
3,746,748
kWh
$106,091
8,487
kW-months/year
$34,640
-
$
$(-200)
-
$
TOTAL IMPLEMENTED Savings:
$249,561
Cost:
$584,292
$149,517 3,746,748 $65,604 5,248 $34,640 - $(-200) - $149,517
3,746,748
kWh
$65,604
5,248
kW-months/year
$34,640
-
$
$(-200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes