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IAC Assessment: MZ0135
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IAC Assessment: MZ0135
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IAC Center University of Missouri-Columbia
Assessment Year 2014
Principal Product Injection Molded Plastic Components
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 115
Plant Area (Sq.Ft.) 132,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $507,700 7,855,100 kWh $0.06
Electricity Demand $40,939 17,866 kW-months/year $2.29
Electricity Fees $11,164 - $ -
TOTAL ENERGY COSTS $559,803
RECOMMENDED SAVINGS* $233,607 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $119,902
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$106,262
Cost:
$234,417
$99,355 1,538,001 $6,907 3,016 - - $99,355
1,538,001
kWh
$6,907
3,016
kW-months/year
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$89,370
Cost:
$25,944
$83,560 1,293,498 $5,810 2,537 - - $83,560
1,293,498
kWh
$5,810
2,537
kW-months/year
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$27,410
Cost:
$1,821
$25,628 396,722 $1,782 778 - - $25,628
396,722
kWh
$1,782
778
kW-months/year
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,968
Cost:
$1,420
$4,645 71,907 $323 141 - - $4,645
71,907
kWh
$323
141
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,434
Cost:
$1,174
$2,330 36,068 $163 71 $(-59) - $2,330
36,068
kWh
$163
71
kW-months/year
$(-59)
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,201
Cost:
$2,376
$1,123 17,388 $78 34 - - $1,123
17,388
kWh
$78
34
kW-months/year
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$722
Cost:
$1,436
$675 10,454 $47 20 - - $675
10,454
kWh
$47
20
kW-months/year
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$688
Cost:
$200
$642 9,932 $46 20 - - $642
9,932
kWh
$46
20
kW-months/year
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$552
Cost:
$409
$515 7,972 $37 16 - - $515
7,972
kWh
$37
16
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$233,607
Cost:
$269,197
$218,473 3,381,942 $15,193 6,633 $(-59) - $218,473
3,381,942
kWh
$15,193
6,633
kW-months/year
$(-59)
-
$
TOTAL IMPLEMENTED Savings:
$119,902
Cost:
$29,139
$112,160 1,736,220 $7,801 3,406 $(-59) - $112,160
1,736,220
kWh
$7,801
3,406
kW-months/year
$(-59)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes