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IAC Assessment: MZ0145
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IAC Assessment: MZ0145
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IAC Center University of Missouri-Columbia
Assessment Year 2014
Principal Product glass containers
NAICS 327213 - Glass Container Manufacturing
SIC 3221 - Glass Containers
Sales $10,000,000-$50,000,000
# of Employees 315
Plant Area (Sq.Ft.) 354,300
Annual Production 389,500,000 Pieces
Production Hrs. Annual 8,600
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,858,294 46,051,191 kWh $0.04
Electricity Demand $773,608 63,142 kW-months/year $12.25
Natural Gas $2,485,080 545,602 MMBtu $4.55
TOTAL ENERGY COSTS $5,116,982
RECOMMENDED SAVINGS* $526,892 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $436,367
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$89,896
Cost:
$277,500
$62,995 1,574,875 $26,901 2,196 - - $62,995
1,574,875
kWh
$26,901
2,196
kW-months/year
-
-
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$105,420
Cost:
$300,000
- - - - $105,420 23,169 -
-
kWh
-
-
kW-months/year
$105,420
23,169
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$192,210
Cost:
$220,000
$192,210 4,805,250 - - - - $192,210
4,805,250
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$113,101
Cost:
$200,000
$113,101 2,827,525 - - - - $113,101
2,827,525
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$629
Cost:
$1,000
- - - - $629 138 -
-
kWh
-
-
kW-months/year
$629
138
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$17,814
Cost:
$30,000
$12,485 312,125 $5,329 435 - - $12,485
312,125
kWh
$5,329
435
kW-months/year
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,268
Cost:
-
$4,268 106,707 - - - - $4,268
106,707
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,868
Cost:
-
$1,058 26,445 $810 66 - - $1,058
26,445
kWh
$810
66
kW-months/year
-
-
MMBtu
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,686
Cost:
$2,450
$1,686 42,140 - - - - $1,686
42,140
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$526,892
Cost:
$1,030,950
$387,803 9,695,067 $33,040 2,697 $106,049 23,307 $387,803
9,695,067
kWh
$33,040
2,697
kW-months/year
$106,049
23,307
MMBtu
TOTAL IMPLEMENTED Savings:
$436,367
Cost:
$752,450
$324,808 8,120,192 $6,139 501 $105,420 23,169 $324,808
8,120,192
kWh
$6,139
501
kW-months/year
$105,420
23,169
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas