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IAC Assessment: MZ0190
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IAC Assessment: MZ0190
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IAC Center University of Missouri-Columbia
Assessment Year 2015
Principal Product tires
NAICS 326211 - Tire Manufacturing (except Retreading)
SIC 3011 - Tires And Inner Tubes
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 380,000
Annual Production 325,000 Pieces
Production Hrs. Annual 5,700
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $160,475 1,628,592 kWh $0.10
Electricity Demand $70,616 14,120 kW-months/year $5.00
TOTAL ENERGY COSTS $231,091
RECOMMENDED SAVINGS* $86,306 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,483
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$36,633
Cost:
$120,000
$35,553 360,810 $1,080 216 - - $35,553
360,810
kWh
$1,080
216
kW-months/year
-
-
$
02: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$12,608
Cost:
-
$11,393 115,625 $1,215 243 - - $11,393
115,625
kWh
$1,215
243
kW-months/year
-
-
$
03: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$20,868
Cost:
$40,000
$17,027 172,800 $3,201 640 $640 - $17,027
172,800
kWh
$3,201
640
kW-months/year
$640
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,095
Cost:
$3,500
$1,895 19,236 $200 40 - - $1,895
19,236
kWh
$200
40
kW-months/year
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,663
Cost:
$1,500
$3,663 37,220 - - - - $3,663
37,220
kWh
-
-
kW-months/year
-
-
$
06: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$928
Cost:
-
$838 8,504 $90 18 - - $838
8,504
kWh
$90
18
kW-months/year
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,483
Cost:
$860
$3,148 31,945 $335 67 - - $3,148
31,945
kWh
$335
67
kW-months/year
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,028
Cost:
$1,500
$6,028 61,172 - - - - $6,028
61,172
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$86,306
Cost:
$167,360
$79,545 807,312 $6,121 1,224 $640 - $79,545
807,312
kWh
$6,121
1,224
kW-months/year
$640
-
$
TOTAL IMPLEMENTED Savings:
$3,483
Cost:
$860
$3,148 31,945 $335 67 - - $3,148
31,945
kWh
$335
67
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost