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IAC Assessment: MZ0228
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IAC Assessment: MZ0228
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IAC Center University of Missouri-Columbia
Assessment Year 2017
Principal Product Starch
NAICS 325612 - Polish and Other Sanitation Good Manufacturing
SIC 2842 - Polishes And Sanitation Goods
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 145,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 3,380
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $154,701 1,530,139 kWh $0.10
Electricity Demand $47,165 5,376 kW-months/year $8.77
Electricity Fees $3,022 - $ -
Natural Gas $75,265 10,609 MMBtu $7.09
TOTAL ENERGY COSTS $280,153
RECOMMENDED SAVINGS* $34,101 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,476
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$20,062
Cost:
-
- - - - - - $20,062 3,120 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,062
3,120
Tgal
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,002
Cost:
$1,080
$5,353 52,948 $1,649 188 - - - - - - $5,353
52,948
kWh
$1,649
188
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,092
Cost:
$1,772
$3,171 31,377 $977 111 - - - - $(-56) - $3,171
31,377
kWh
$977
111
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-56)
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,423
Cost:
$280
$936 9,258 $487 56 - - - - - - $936
9,258
kWh
$487
56
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$897
Cost:
$340
$686 6,780 $211 24 - - - - - - $686
6,780
kWh
$211
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$625
Cost:
$651
- - - - $625 108 - - - - -
-
kWh
-
-
kW-months/year
$625
108
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$34,101
Cost:
$4,123
$10,146 100,363 $3,324 379 $625 108 $20,062 3,120 $(-56) - $10,146
100,363
kWh
$3,324
379
kW-months/year
$625
108
MMBtu
$20,062
3,120
Tgal
$(-56)
-
$
TOTAL IMPLEMENTED Savings:
$33,476
Cost:
$3,472
$10,146 100,363 $3,324 379 - - $20,062 3,120 $(-56) - $10,146
100,363
kWh
$3,324
379
kW-months/year
-
-
MMBtu
$20,062
3,120
Tgal
$(-56)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes