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IAC Assessment: MZ0251
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IAC Assessment: MZ0251
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IAC Center University of Missouri-Columbia
Assessment Year 2018
Principal Product chimey covers
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 122,300
Annual Production 440,000 Pieces
Production Hrs. Annual 2,160
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,041 861,547 kWh $0.08
Electricity Demand $12,631 4,418 kW-months/year $2.86
Natural Gas $66,949 7,918 MMBtu $8.46
TOTAL ENERGY COSTS $148,620
RECOMMENDED SAVINGS* $41,976 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,721
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Usage One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$22,536
Cost:
$32,400
$(-387) (-4,841) $(-77) (-27) - - $1,350 270,000 $21,650 - $(-387)
(-4,841)
kWh
$(-77)
(-27)
kW-months/year
-
-
MMBtu
$1,350
270,000
Tgal
$21,650
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$688
Cost:
$75
$571 7,139 $117 41 - - - - - - $571
7,139
kWh
$117
41
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$862
Cost:
$1,160
$689 8,618 $173 61 - - - - - - $689
8,618
kWh
$173
61
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$6,719
Cost:
$36,000
$(-6,480) (-81,000) $(-2,059) (-720) $15,258 1,804 - - - - $(-6,480)
(-81,000)
kWh
$(-2,059)
(-720)
kW-months/year
$15,258
1,804
MMBtu
-
-
Tgal
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,018
Cost:
-
$851 10,635 $167 59 - - - - - - $851
10,635
kWh
$167
59
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,153
Cost:
$6,140
$5,563 69,541 $4,590 1,605 - - - - - - $5,563
69,541
kWh
$4,590
1,605
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$41,976
Cost:
$75,775
$807 10,092 $2,911 1,018 $15,258 1,804 $1,350 270,000 $21,650 - $807
10,092
kWh
$2,911
1,018
kW-months/year
$15,258
1,804
MMBtu
$1,350
270,000
Tgal
$21,650
-
$
TOTAL IMPLEMENTED Savings:
$12,721
Cost:
$7,375
$7,674 95,933 $5,047 1,765 - - - - - - $7,674
95,933
kWh
$5,047
1,765
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Usage One-time Revenue or Avoided Cost