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IAC Assessment: MZ0285
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IAC Assessment: MZ0285
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Missouri-Columbia
Assessment Year 2019
Principal Product Exhaust gas recirculation coolers and oil coolers
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 185
Plant Area (Sq.Ft.) 115,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 8,760
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $663,957 9,752,832 kWh $0.07
Electricity Demand $329,184 23,568 kW-months/year $13.97
Natural Gas $55,592 16,193 MMBtu $3.43
TOTAL ENERGY COSTS $1,048,733
RECOMMENDED SAVINGS* $85,655 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,552
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,249
Cost:
$7,200
- - - - $4,249 1,280 - - -
-
kWh
-
-
kW-months/year
$4,249
1,280
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,338
Cost:
$2,880
$2,581 37,954 $757 54 - - - - $2,581
37,954
kWh
$757
54
kW-months/year
-
-
MMBtu
-
-
$
03: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$66,439
Cost:
$129,987
$(-8,935) (-131,400) $(-5,029) (-360) - - $80,403 - $(-8,935)
(-131,400)
kWh
$(-5,029)
(-360)
kW-months/year
-
-
MMBtu
$80,403
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,668
Cost:
$1,820
$7,383 110,189 $1,285 92 - - - - $7,383
110,189
kWh
$1,285
92
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$1,415
Cost:
$7,000
- - - - $1,415 413 - - -
-
kWh
-
-
kW-months/year
$1,415
413
MMBtu
-
-
$
06: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$1,546
Cost:
$360
$1,546 22,730 - - - - - - $1,546
22,730
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$85,655
Cost:
$149,247
$2,575 39,473 $(-2,987) (-214) $5,664 1,693 $80,403 - $2,575
39,473
kWh
$(-2,987)
(-214)
kW-months/year
$5,664
1,693
MMBtu
$80,403
-
$
TOTAL IMPLEMENTED Savings:
$13,552
Cost:
$5,060
$11,510 170,873 $2,042 146 - - - - $11,510
170,873
kWh
$2,042
146
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost