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IAC Assessment: MZ0296
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IAC Assessment: MZ0296
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IAC Center University of Missouri-Columbia
Assessment Year 2020
Principal Product small metal couplings
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3429 - Hardware, Nec
Sales $10,000,000-$50,000,000
# of Employees 336
Plant Area (Sq.Ft.) 125,000
Annual Production 63,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $688,819 9,560,784 kWh $0.07
Natural Gas $79,533 38,512 MMBtu $2.07
TOTAL ENERGY COSTS $768,352
RECOMMENDED SAVINGS* $168,441 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Primary Raw Material Electricity Usage Natural Gas Primary Raw Material
$ kWh $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$924
Cost:
$1,200
$924 12,960 - - - - $924
12,960
kWh
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$669
Cost:
$200
$669 9,374 - - - - $669
9,374
kWh
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,596
Cost:
$6,400
$2,596 37,235 - - - - $2,596
37,235
kWh
-
-
MMBtu
-
-
$
04: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$1,669
Cost:
$288
$1,669 21,402 - - - - $1,669
21,402
kWh
-
-
MMBtu
-
-
$
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$3,506
Cost:
$8,000
- - $3,506 1,694 - - -
-
kWh
$3,506
1,694
MMBtu
-
-
$
06: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$100,865
Cost:
$197,145
$(-2,506) (-35,100) - - $103,371 - $(-2,506)
(-35,100)
kWh
-
-
MMBtu
$103,371
-
$
07: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$57,876
Cost:
$199,418
$(-2,034) (-29,700) - - $59,910 - $(-2,034)
(-29,700)
kWh
-
-
MMBtu
$59,910
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$336
Cost:
$360
$336 4,717 - - - - $336
4,717
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$168,441
Cost:
$413,011
$1,654 20,888 $3,506 1,694 $163,281 - $1,654
20,888
kWh
$3,506
1,694
MMBtu
$163,281
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Primary Raw Material Electricity Usage Natural Gas Primary Raw Material