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IAC Assessment: NL0102
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IAC Assessment: NL0102
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Nebraska–Lincoln
Assessment Year 2024
Principal Product Metal Plating
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 85,000
Annual Production 175,000 Units
Production Hrs. Annual 2,000
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $65,497 2,053,800 kWh $0.03
Electricity Demand $87,798 5,632 kW-months/year $15.59
Electricity Fees $7,328 - $ -
Natural Gas $142,384 23,742 MMBtu $6.00
Other Gas $44,274 1 MMBtu $44,274.00
TOTAL ENERGY COSTS $357,066
RECOMMENDED SAVINGS* $128,669 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ Tgal $ $ $ $ $ $ $ $ $ %
01: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$88,713
Cost:
$315,000
$(-1,777) (-55,902) - - - - - - - - - - $5,875 - - - $84,615 - - - - - $(-1,777)
(-55,902)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$5,875
-
$
-
-
$
$84,615
-
$
-
-
$
-
-
%
02: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$21,171
Cost:
$6,200
- - - - - - $171 29 - - - - - - - - - - $21,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$171
29
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
$21,000
-
$
-
-
%
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$10,283
Cost:
$250
- - - - $6,427 - - - $3,856 0 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,427
-
$
-
-
MMBtu
$3,856
0
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$5,253
Cost:
$10,118
$198 6,233 $555 36 - - - - - - - - - - - - - - - - $4,500 - $198
6,233
kWh
$555
36
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
$4,500
-
%
05: 2.8117 INSTALL SUB-METERING EQUIPMENT Savings:
$1,237
Cost:
$1,850
- - - - - - - - - - $1,237 372 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$1,237
372
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,130
Cost:
$1,000
$1,380 43,413 - - - - - - - - - - $(-150) - $(-100) - - - - - - - $1,380
43,413
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$(-150)
-
$
$(-100)
-
$
-
-
$
-
-
$
-
-
%
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$882
Cost:
$802
$300 9,460 $582 37 - - - - - - - - - - - - - - - - - - $300
9,460
kWh
$582
37
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$128,669
Cost:
$335,220
$101 3,204 $1,137 73 $6,427 - $171 29 $3,856 0 $1,237 372 $5,725 - $(-100) - $84,615 - $21,000 - $4,500 - $101
3,204
kWh
$1,137
73
kW-months/year
$6,427
-
$
$171
29
MMBtu
$3,856
0
MMBtu
$1,237
372
Tgal
$5,725
-
$
$(-100)
-
$
$84,615
-
$
$21,000
-
$
$4,500
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ Tgal $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Gas Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Primary Product Increase in Production