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IAC Assessment: NT0011
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IAC Assessment: NT0011
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IAC Center University of North Texas
Assessment Year 2023
Principal Product Cement Board Manufacturing
NAICS 327420 - Gypsum Product Manufacturing
SIC 3275 - Gypsum Products
Sales $50,000,000-$100,000,000
# of Employees 30
Plant Area (Sq.Ft.) 170,000
Annual Production 100,000 Units
Production Hrs. Annual 5,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $135,559 1,330,085 kWh $0.10
Electricity Demand $27,577 2,726 kW-months/year $10.12
Electricity Fees $8,193 - $ -
Natural Gas $92,455 8,547 MMBtu $10.82
TOTAL ENERGY COSTS $263,785
RECOMMENDED SAVINGS* $56,616 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,938
Cost:
$5,753
$1,606 15,757 $332 33 - - - - - - $1,606
15,757
kWh
$332
33
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,571
Cost:
$1,258
- - - - - - $1,571 145 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,571
145
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,066
Cost:
$10,060
- - - - - - $11,066 1,023 - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,066
1,023
MMBtu
-
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$36,183
Cost:
$19,507
- - - - - - - - $36,183 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$36,183
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,788
Cost:
$5,446
- - - - $3,788 - - - - - -
-
kWh
-
-
kW-months/year
$3,788
-
$
-
-
MMBtu
-
-
$
06: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,071
Cost:
-
$2,071 20,326 - - - - - - - - $2,071
20,326
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$56,616
Cost:
$42,024
$3,677 36,083 $332 33 $3,788 - $12,636 1,168 $36,183 - $3,677
36,083
kWh
$332
33
kW-months/year
$3,788
-
$
$12,636
1,168
MMBtu
$36,183
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost