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IAC Assessment: OK0504
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IAC Assessment: OK0504
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IAC Center Oklahoma State University
Assessment Year 1996
Principal Product Custom plastic injection molding
NAICS n/a
SIC 3079 -
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 900,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $87,036 4,739,742 kWh $0.02
Electricity Demand $110,662 9,786 kW-months/year $11.31
Electricity Fees $3,949 - $ -
Natural Gas $8,518 1,522 MMBtu $5.60
TOTAL ENERGY COSTS $212,005
RECOMMENDED SAVINGS* $26,169 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,070
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Electricity Usage Electricity Demand Other Liquid (haz)
$ kWh $ kW-months/year $ gal
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$1,551
Cost:
$800
- - - - $1,551 30 -
-
kWh
-
-
kW-months/year
$1,551
30
gal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$16,093
Cost:
$5,400
- - $16,093 1,596 - - -
-
kWh
$16,093
1,596
kW-months/year
-
-
gal
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,977
Cost:
$1,952
$5,977 324,736 - - - - $5,977
324,736
kWh
-
-
kW-months/year
-
-
gal
04: 2.2624 USE COLD WASTE WATER TO COOL CHILLER FEED WATER Savings:
$1,670
Cost:
$6,000
$967 52,462 $703 72 - - $967
52,462
kWh
$703
72
kW-months/year
-
-
gal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$464
Cost:
$2,440
$464 25,205 - - - - $464
25,205
kWh
-
-
kW-months/year
-
-
gal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$414
Cost:
$1,875
$414 22,567 - - - - $414
22,567
kWh
-
-
kW-months/year
-
-
gal
TOTAL RECOMMENDED Savings:
$26,169
Cost:
$18,467
$7,822 424,970 $16,796 1,668 $1,551 30 $7,822
424,970
kWh
$16,796
1,668
kW-months/year
$1,551
30
gal
TOTAL IMPLEMENTED Savings:
$22,070
Cost:
$7,352
$5,977 324,736 $16,093 1,596 - - $5,977
324,736
kWh
$16,093
1,596
kW-months/year
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ gal
Electricity Usage Electricity Demand Other Liquid (haz) Electricity Usage Electricity Demand Other Liquid (haz)