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IAC Assessment: OK0622
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IAC Assessment: OK0622
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IAC Center Oklahoma State University
Assessment Year 2001
Principal Product Aircraft Parts
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 86,000
Annual Production 2,500 Pieces
Production Hrs. Annual 6,552
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $131,174 3,695,740 kWh $0.04
Electricity Demand $60,575 5,500 kW-months/year $11.01
Electricity Fees $2,842 - $ -
LPG $7,657 594 MMBtu $12.89
TOTAL ENERGY COSTS $128,683
RECOMMENDED SAVINGS* $726,997 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $722,265
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,626
Cost:
$2,120
$8,866 249,739 - - - - - - $(-240) - - - $8,866
249,739
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$(-240)
-
$
-
-
$
02: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$6,659
Cost:
$1,089
$4,250 119,705 $2,409 219 - - - - - - - - $4,250
119,705
kWh
$2,409
219
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,700
Cost:
$654
- - - - $1,700 132 - - - - - - -
-
kWh
-
-
kW-months/year
$1,700
132
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,944
Cost:
$100
$1,240 34,922 $704 64 - - - - - - - - $1,240
34,922
kWh
$704
64
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,788
Cost:
$288
$1,654 46,592 - - $1,134 88 - - - - - - $1,654
46,592
kWh
-
-
kW-months/year
$1,134
88
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$70,100
Cost:
$152,055
- - - - - - $70,100 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$70,100
-
lb
-
-
$
-
-
$
07: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$635,180
Cost:
$125,000
- - - - - - - - - - $635,180 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$635,180
-
$
TOTAL RECOMMENDED Savings:
$726,997
Cost:
$281,306
$16,010 450,958 $3,113 283 $2,834 220 $70,100 - $(-240) - $635,180 - $16,010
450,958
kWh
$3,113
283
kW-months/year
$2,834
220
MMBtu
$70,100
-
lb
$(-240)
-
$
$635,180
-
$
TOTAL IMPLEMENTED Savings:
$722,265
Cost:
$280,918
$13,116 369,444 $2,409 219 $1,700 132 $70,100 - $(-240) - $635,180 - $13,116
369,444
kWh
$2,409
219
kW-months/year
$1,700
132
MMBtu
$70,100
-
lb
$(-240)
-
$
$635,180
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Primary Raw Material