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IAC Assessment: OK0625
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IAC Assessment: OK0625
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IAC Center Oklahoma State University
Assessment Year 2001
Principal Product Carbide Drills and Inserts
NAICS n/a
SIC 3445 -
Sales $10,000,000-$50,000,000
# of Employees 126
Plant Area (Sq.Ft.) 52,000
Annual Production 2,700,000 Pieces
Production Hrs. Annual 6,000
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $138,659 6,563,712 kWh $0.02
Electricity Demand $54,164 12,750 kW-months/year $4.25
Electricity Fees $76,896 - $ -
Natural Gas $6,050 2,172 MMBtu $2.79
TOTAL ENERGY COSTS $262,024
RECOMMENDED SAVINGS* $105,619 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $102,977
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,900
Cost:
$360
$2,210 104,675 $890 209 - - $(-200) - - - - - $2,210
104,675
kWh
$890
209
kW-months/year
-
-
MMBtu
$(-200)
-
$
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,851
Cost:
$84
$3,730 126,000 $1,071 252 - - - - - - $1,050 - $3,730
126,000
kWh
$1,071
252
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,050
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$376
Cost:
$476
$376 17,280 - - - - - - - - - - $376
17,280
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,642
Cost:
$1,408
- - - - $2,642 632 - - - - - - -
-
kWh
-
-
kW-months/year
$2,642
632
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$868
Cost:
$230
$472 22,350 $396 93 - - - - - - - - $472
22,350
kWh
$396
93
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$39,782
Cost:
$95,000
$28,358 1,344,000 $11,424 2,688 - - - - - - - - $28,358
1,344,000
kWh
$11,424
2,688
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$53,200
Cost:
$30,400
- - - - - - $42,000 - $11,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$42,000
-
$
$11,200
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$105,619
Cost:
$127,958
$35,146 1,614,305 $13,781 3,242 $2,642 632 $41,800 - $11,200 - $1,050 - $35,146
1,614,305
kWh
$13,781
3,242
kW-months/year
$2,642
632
MMBtu
$41,800
-
$
$11,200
-
$
$1,050
-
$
TOTAL IMPLEMENTED Savings:
$102,977
Cost:
$126,550
$35,146 1,614,305 $13,781 3,242 - - $41,800 - $11,200 - $1,050 - $35,146
1,614,305
kWh
$13,781
3,242
kW-months/year
-
-
MMBtu
$41,800
-
$
$11,200
-
$
$1,050
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost