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IAC Assessment: OK0630
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IAC Assessment: OK0630
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Oklahoma State University
Assessment Year 2001
Principal Product Gray & ductile iron castings
NAICS n/a
SIC 3322 - Malleable Iron Foundries
Sales $5,000,000-$10,000,000
# of Employees 80
Plant Area (Sq.Ft.) 110,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 2,600
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $248,467 5,801,600 kWh $0.04
Electricity Demand $31,693 - kW-months/year -
Electricity Fees $9,648 - $ -
Natural Gas $182,205 25,097 MMBtu $7.26
TOTAL ENERGY COSTS $508,713
RECOMMENDED SAVINGS* $180,289 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,747
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes
$ kWh $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,953
Cost:
$300
$20,253 470,992 - - $(-300) - $20,253
470,992
kWh
-
-
MMBtu
$(-300)
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,400
Cost:
-
$1,400 32,585 - - - - $1,400
32,585
kWh
-
-
MMBtu
-
-
$
03: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$1,994
Cost:
$3,700
- - $1,994 421 - - -
-
kWh
$1,994
421
MMBtu
-
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$11,800
Cost:
$3,370
- - $11,800 3,336 - - -
-
kWh
$11,800
3,336
MMBtu
-
-
$
05: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$28,600
Cost:
$5,000
- - - - $28,600 - -
-
kWh
-
-
MMBtu
$28,600
-
$
06: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$115,000
Cost:
$180,000
- - - - $115,000 - -
-
kWh
-
-
MMBtu
$115,000
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,542
Cost:
$1,800
- - $1,542 174 - - -
-
kWh
$1,542
174
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$180,289
Cost:
$194,170
$21,653 503,577 $15,336 3,931 $143,300 - $21,653
503,577
kWh
$15,336
3,931
MMBtu
$143,300
-
$
TOTAL IMPLEMENTED Savings:
$33,747
Cost:
$7,370
$20,253 470,992 $13,794 3,757 $(-300) - $20,253
470,992
kWh
$13,794
3,757
MMBtu
$(-300)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Personnel Changes Electricity Usage Natural Gas Personnel Changes