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IAC Assessment: OK0643
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IAC Assessment: OK0643
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IAC Center Oklahoma State University
Assessment Year 2002
Principal Product Fire Tube Boilers
NAICS n/a
SIC 3433 - Heating Equipment, Except Electric
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 80,000
Annual Production 250 Pieces
Production Hrs. Annual 2,600
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $25,281 760,560 kWh $0.03
Electricity Demand $13,749 - kW-months/year -
Electricity Fees $460 - $ -
Natural Gas $171,519 32,346 MMBtu $5.30
TOTAL ENERGY COSTS $212,209
RECOMMENDED SAVINGS* $183,780 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $128,268
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,635
Cost:
$558
- - - - $3,635 598 - - - - -
-
kWh
-
-
kW-months/year
$3,635
598
MMBtu
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,012
Cost:
$3,430
- - - - - - - - $2,012 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,012
-
$
03: 4.4260 MODIFY WORKLOAD Savings:
$17,500
Cost:
$2,500
- - - - - - $17,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,500
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,163
Cost:
$1,440
- - - - $1,163 188 - - - - -
-
kWh
-
-
kW-months/year
$1,163
188
MMBtu
-
-
$
-
-
$
05: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$36,000
Cost:
$384
- - - - - - $36,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$36,000
-
$
-
-
$
06: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$117,500
Cost:
$4,800
- - - - - - $117,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$117,500
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,970
Cost:
$300
$4,870 149,733 $1,200 214 - - $(-100) - - - $4,870
149,733
kWh
$1,200
214
kW-months/year
-
-
MMBtu
$(-100)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$183,780
Cost:
$13,412
$4,870 149,733 $1,200 214 $4,798 786 $170,900 - $2,012 - $4,870
149,733
kWh
$1,200
214
kW-months/year
$4,798
786
MMBtu
$170,900
-
$
$2,012
-
$
TOTAL IMPLEMENTED Savings:
$128,268
Cost:
$7,098
$4,870 149,733 $1,200 214 $4,798 786 $117,400 - - - $4,870
149,733
kWh
$1,200
214
kW-months/year
$4,798
786
MMBtu
$117,400
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes