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IAC Assessment: OK0645
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IAC Assessment: OK0645
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IAC Center Oklahoma State University
Assessment Year 2002
Principal Product Foundry Tooling
NAICS n/a
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $1,000,000-$5,000,000
# of Employees 31
Plant Area (Sq.Ft.) 60,000
Annual Production 500 Pieces
Production Hrs. Annual 2,260
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,039 529,080 kWh $0.05
Electricity Demand $7,076 4,710 kW-months/year $1.50
Electricity Fees $735 - $ -
Natural Gas $41,753 6,834 MMBtu $6.11
Wood $4,725 1,013 MMBtu $4.66
TOTAL ENERGY COSTS $88,622
RECOMMENDED SAVINGS* $97,732 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,343
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,346
Cost:
$2,900
$1,093 31,736 $253 168 - - - - - - $1,093
31,736
kWh
$253
168
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,887
Cost:
$220
$1,773 26,865 $214 143 - - - - $(-100) - $1,773
26,865
kWh
$214
143
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-100)
-
$
03: 4.426 MODIFY WORKLOAD Savings:
$10,443
Cost:
$5,600
- - - - $(-10,482) (-1,013) $4,725 1,013 $16,200 - -
-
kWh
-
-
kW-months/year
$(-10,482)
(-1,013)
MMBtu
$4,725
1,013
MMBtu
$16,200
-
$
04: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$22,600
Cost:
$10,000
- - - - - - - - $22,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$22,600
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$176
Cost:
$163
$176 2,667 - - - - - - - - $176
2,667
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$61,280
Cost:
$44,000
- - - - - - - - $61,280 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$61,280
-
$
TOTAL RECOMMENDED Savings:
$97,732
Cost:
$62,883
$3,042 61,268 $467 311 $(-10,482) (-1,013) $4,725 1,013 $99,980 - $3,042
61,268
kWh
$467
311
kW-months/year
$(-10,482)
(-1,013)
MMBtu
$4,725
1,013
MMBtu
$99,980
-
$
TOTAL IMPLEMENTED Savings:
$63,343
Cost:
$44,383
$1,949 29,532 $214 143 - - - - $61,180 - $1,949
29,532
kWh
$214
143
kW-months/year
-
-
MMBtu
-
-
MMBtu
$61,180
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes Electricity Usage Electricity Demand Natural Gas Wood Personnel Changes