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IAC Assessment: OK0646
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IAC Assessment: OK0646
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IAC Center Oklahoma State University
Assessment Year 2002
Principal Product Wheat Flour
NAICS n/a
SIC 2041 - Flour And Other Grain Mill Products
Sales $10,000,000-$50,000,000
# of Employees 23
Plant Area (Sq.Ft.) 21,000
Annual Production 50,000 Tons
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $181,699 5,047,200 kWh $0.04
Electricity Demand $72,924 - kW-months/year -
Electricity Fees $61,163 - $ -
Natural Gas $32,273 5,451 MMBtu $5.92
TOTAL ENERGY COSTS $367,523
RECOMMENDED SAVINGS* $30,914 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,633
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,976
Cost:
$3,150
- - - - - - $1,976 - - - -
-
kWh
-
-
MMBtu
-
-
$
$1,976
-
$
-
-
$
02: 2.6232 INSTALL SET-BACK TIMERS Savings:
$469
Cost:
$93
- - $469 65 - - - - - - -
-
kWh
$469
65
MMBtu
-
-
$
-
-
$
-
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$659
Cost:
-
- - - - - - $659 - - - -
-
kWh
-
-
MMBtu
-
-
$
$659
-
$
-
-
$
04: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$13,960
Cost:
-
- - - - $(-1,040) - $15,000 - - - -
-
kWh
-
-
MMBtu
$(-1,040)
-
$
$15,000
-
$
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$113
Cost:
$60
$113 3,154 - - - - - - - - $113
3,154
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,858
Cost:
$150
$2,258 62,735 - - $(-200) - - - $(-200) - $2,258
62,735
kWh
-
-
MMBtu
$(-200)
-
$
-
-
$
$(-200)
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,545
Cost:
$5,270
- - $3,545 490 - - - - - - -
-
kWh
$3,545
490
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$8,334
Cost:
$9,000
- - $8,334 1,151 - - - - - - -
-
kWh
$8,334
1,151
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$30,914
Cost:
$17,723
$2,371 65,889 $12,348 1,706 $(-1,240) - $17,635 - $(-200) - $2,371
65,889
kWh
$12,348
1,706
MMBtu
$(-1,240)
-
$
$17,635
-
$
$(-200)
-
$
TOTAL IMPLEMENTED Savings:
$18,633
Cost:
$5,363
- - $4,014 555 $(-1,040) - $15,659 - - - -
-
kWh
$4,014
555
MMBtu
$(-1,040)
-
$
$15,659
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost