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IAC Assessment: OK0674
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IAC Assessment: OK0674
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IAC Center Oklahoma State University
Assessment Year 2003
Principal Product Galvanized Steel Products
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 30,000
Annual Production 8,000 Tons
Production Hrs. Annual 4,160
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,708 567,447 kWh $0.04
Electricity Fees $1,807 - $ -
Natural Gas $364,342 77,422 MMBtu $4.71
TOTAL ENERGY COSTS $389,857
RECOMMENDED SAVINGS* $49,453 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,662
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Personnel Changes Electricity Usage Natural Gas Fuel Oil #2 Personnel Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,662
Cost:
$13,792
$2,744 62,067 $13,918 2,955 - - - - $2,744
62,067
kWh
$13,918
2,955
MMBtu
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$748
Cost:
-
$748 16,725 - - - - - - $748
16,725
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
03: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$3,400
Cost:
-
- - - - - - $3,400 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$3,400
-
$
04: 4.632 CHANGE OPERATING CONDITIONS Savings:
$28,500
Cost:
$40,604
- - - - $(-750) (-75) $29,250 - -
-
kWh
-
-
MMBtu
$(-750)
(-75)
MMBtu
$29,250
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$143
Cost:
$184
$143 3,195 - - - - - - $143
3,195
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$49,453
Cost:
$54,580
$3,635 81,987 $13,918 2,955 $(-750) (-75) $32,650 - $3,635
81,987
kWh
$13,918
2,955
MMBtu
$(-750)
(-75)
MMBtu
$32,650
-
$
TOTAL IMPLEMENTED Savings:
$16,662
Cost:
$13,792
$2,744 62,067 $13,918 2,955 - - - - $2,744
62,067
kWh
$13,918
2,955
MMBtu
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Fuel Oil #2 Personnel Changes Electricity Usage Natural Gas Fuel Oil #2 Personnel Changes