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IAC Assessment: OK0748
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IAC Assessment: OK0748
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IAC Center Oklahoma State University
Assessment Year 2007
Principal Product Aerospace Metal Processing and Plating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales >$500,000,000
# of Employees 140
Plant Area (Sq.Ft.) 350,000
Annual Production 3,650,000 Pieces
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $225,524 3,773,600 kWh $0.06
Natural Gas $323,486 28,076 MMBtu $11.52
TOTAL ENERGY COSTS $691,419
RECOMMENDED SAVINGS* $101,984 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,937
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,664
Cost:
$3,013
- - $8,664 786 -
-
kWh
$8,664
786
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,523
Cost:
$559
$3,523 73,869 - - $3,523
73,869
kWh
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,835
Cost:
$6,840
$1,835 30,584 - - $1,835
30,584
kWh
-
-
MMBtu
04: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$22,448
Cost:
$2,495
- - $22,448 2,073 -
-
kWh
$22,448
2,073
MMBtu
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$22,467
Cost:
$1,029
- - $22,467 1,360 -
-
kWh
$22,467
1,360
MMBtu
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$34,710
Cost:
$1,002
- - $34,710 3,150 -
-
kWh
$34,710
3,150
MMBtu
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$8,337
Cost:
$8,477
- - $8,337 757 -
-
kWh
$8,337
757
MMBtu
TOTAL RECOMMENDED Savings:
$101,984
Cost:
$23,415
$5,358 104,453 $96,626 8,126 $5,358
104,453
kWh
$96,626
8,126
MMBtu
TOTAL IMPLEMENTED Savings:
$58,937
Cost:
$13,936
$5,358 104,453 $53,579 4,219 $5,358
104,453
kWh
$53,579
4,219
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas