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IAC Assessment: OK0812
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IAC Assessment: OK0812
IAC Center Oklahoma State University
Assessment Year 2011
Principal Product Oil pumps
NAICS 333911 - Pump and Pumping Equipment Manufacturing
SIC 3561 - Pumps And Pumping Equipment
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 250,000
Annual Production 2,500,000 Pieces
Production Hrs. Annual 4,368
Location (State) OK
View Case Study
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $686,572 10,798,000 kWh $0.06
Natural Gas $101,901 12,566 MMBtu $8.11
TOTAL ENERGY COSTS $788,473
RECOMMENDED SAVINGS* $94,458 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,282
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$34,390
Cost:
$92,072
$34,390 540,729 - - $34,390
540,729
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,843
Cost:
$750
$1,843 28,980 - - $1,843
28,980
kWh
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$11,401
Cost:
$77,770
$11,401 179,262 - - $11,401
179,262
kWh
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,323
Cost:
$26,111
$6,323 99,423 - - $6,323
99,423
kWh
-
-
MMBtu
05: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$13,390
Cost:
$7,255
- - $13,390 1,651 -
-
kWh
$13,390
1,651
MMBtu
06: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$12,936
Cost:
$21,477
$12,936 203,410 - - $12,936
203,410
kWh
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,301
Cost:
$7,605
$3,301 51,906 - - $3,301
51,906
kWh
-
-
MMBtu
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,925
Cost:
$14,300
- - $2,925 360 -
-
kWh
$2,925
360
MMBtu
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$801
Cost:
$353
- - $801 98 -
-
kWh
$801
98
MMBtu
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,148
Cost:
$7,130
$7,148 112,390 - - $7,148
112,390
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$94,458
Cost:
$254,823
$77,342 1,216,100 $17,116 2,109 $77,342
1,216,100
kWh
$17,116
2,109
MMBtu
TOTAL IMPLEMENTED Savings:
$46,282
Cost:
$133,586
$42,556 669,132 $3,726 458 $42,556
669,132
kWh
$3,726
458
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas