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IAC Assessment: OK0846
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IAC Assessment: OK0846
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IAC Center Oklahoma State University
Assessment Year 2013
Principal Product Aircraft Parts
NAICS 336411 - Aircraft Manufacturing
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 206
Plant Area (Sq.Ft.) 213,220
Annual Production 100,000,000 Pieces
Production Hrs. Annual 3,000
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $319,909 10,328,149 kWh $0.03
Electricity Demand $227,339 23,567 kW-months/year $9.65
Natural Gas $49,415 8,658 MMBtu $5.71
TOTAL ENERGY COSTS $596,663
RECOMMENDED SAVINGS* $55,488 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,051
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,801
Cost:
$9,541
$1,249 40,284 $1,552 161 - - - - $1,249
40,284
kWh
$1,552
161
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,561
Cost:
$525
$1,561 50,355 - - - - - - $1,561
50,355
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,618
Cost:
$31,000
$1,618 52,180 - - - - - - $1,618
52,180
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$7,018
Cost:
$8,775
$7,018 226,375 - - - - - - $7,018
226,375
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,467
Cost:
$13,650
$1,491 48,086 $976 101 - - - - $1,491
48,086
kWh
$976
101
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,061
Cost:
$3,840
$1,285 41,457 $1,206 125 - - $2,570 450 $1,285
41,457
kWh
$1,206
125
kW-months/year
-
-
$
$2,570
450
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$32,267
Cost:
$17,174
- - - - $32,267 - - - -
-
kWh
-
-
kW-months/year
$32,267
-
$
-
-
MMBtu
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,202
Cost:
$862
- - - - - - $2,202 386 -
-
kWh
-
-
kW-months/year
-
-
$
$2,202
386
MMBtu
09: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$493
Cost:
$413
$493 15,894 - - - - - - $493
15,894
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$55,488
Cost:
$85,780
$14,715 474,631 $3,735 387 $32,267 - $4,772 836 $14,715
474,631
kWh
$3,735
387
kW-months/year
$32,267
-
$
$4,772
836
MMBtu
TOTAL IMPLEMENTED Savings:
$44,051
Cost:
$36,464
$4,830 155,792 $2,183 226 $32,267 - $4,772 836 $4,830
155,792
kWh
$2,183
226
kW-months/year
$32,267
-
$
$4,772
836
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas