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IAC Assessment: OK0873
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IAC Assessment: OK0873
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2014
Principal Product Die cast parts and rotor cores
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3365 - Aluminum Foundries
Sales $50,000,000-$100,000,000
# of Employees 160
Plant Area (Sq.Ft.) 83,881
Annual Production 200,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $380,329 10,623,600 kWh $0.04
Electricity Demand $202,075 25,310 kW-months/year $7.98
Natural Gas $657,751 122,481 MMBtu $5.37
TOTAL ENERGY COSTS $1,240,155
RECOMMENDED SAVINGS* $280,629 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $115,759
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,628
Cost:
$950
$3,628 100,768 - - - - - - - - $3,628
100,768
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,314
Cost:
$2,816
$1,314 36,500 - - - - - - - - $1,314
36,500
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$7,978
Cost:
$9,770
$7,978 221,616 - - - - - - - - $7,978
221,616
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$21,894
Cost:
$7,500
- - - - - - $21,894 4,077 - - -
-
kWh
-
-
kW-months/year
-
-
$
$21,894
4,077
MMBtu
-
-
Tgal
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$100,171
Cost:
$14,950
- - - - $(-236) - $95,401 17,766 $5,007 - -
-
kWh
-
-
kW-months/year
$(-236)
-
$
$95,401
17,766
MMBtu
$5,007
-
Tgal
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$102,361
Cost:
$450,000
$67,964 1,887,903 $34,396 4,310 - - - - - - $67,964
1,887,903
kWh
$34,396
4,310
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.2514 COVER OPEN TANKS Savings:
$9,771
Cost:
-
- - - - - - $9,771 1,820 - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,771
1,820
MMBtu
-
-
Tgal
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$24,004
Cost:
$63,370
- - - - - - $24,004 4,470 - - -
-
kWh
-
-
kW-months/year
-
-
$
$24,004
4,470
MMBtu
-
-
Tgal
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,509
Cost:
$11,638
- - - - $9,509 - - - - - -
-
kWh
-
-
kW-months/year
$9,509
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$280,629
Cost:
$560,994
$80,884 2,246,786 $34,396 4,310 $9,273 - $151,069 28,132 $5,007 - $80,884
2,246,786
kWh
$34,396
4,310
kW-months/year
$9,273
-
$
$151,069
28,132
MMBtu
$5,007
-
Tgal
TOTAL IMPLEMENTED Savings:
$115,759
Cost:
$450,950
$71,592 1,988,671 $34,396 4,310 - - $9,771 1,820 - - $71,592
1,988,671
kWh
$34,396
4,310
kW-months/year
-
-
$
$9,771
1,820
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Consumption