Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Oklahoma State University |
|---|---|
| Assessment Year | 2014 |
| Principal Product | Thermal process |
| NAICS | 332811 - Metal Heat Treating |
| SIC | 3398 - Metal Heat Treating |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 57 |
| Plant Area (Sq.Ft.) | 27,100 |
| Annual Production | 5,000,000 Tons |
| Production Hrs. Annual | 8,736 |
| Location (State) | KS |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $100,640 | 1,748,407 | kWh | $0.06 |
| Electricity Demand | $43,397 | 4,710 | kW-months/year | $9.21 |
| Natural Gas | $227,139 | 38,851 | MMBtu | $5.85 |
| TOTAL ENERGY COSTS | $371,176 | |||
| RECOMMENDED SAVINGS* | $94,414 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $27,551 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $5,503 Cost: $1,800 |
$5,503 | 95,542 | - | - | - | - | - | - |
$5,503 95,542 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,709 Cost: - |
$2,222 | 38,577 | $487 | 53 | - | - | - | - |
$2,222 38,577 kWh |
$487 53 kW-months/year |
- - $ |
- - MMBtu |
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| 03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $709 Cost: $1,293 |
$709 | 12,304 | - | - | - | - | - | - |
$709 12,304 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
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| 04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $13,683 Cost: $6,800 |
- | - | - | - | - | - | $13,683 | 2,339 |
- - kWh |
- - kW-months/year |
- - $ |
$13,683 2,339 MMBtu |
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| 05: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $843 Cost: $1,390 |
$238 | 4,132 | - | - | - | - | $605 | 103 |
$238 4,132 kWh |
- - kW-months/year |
- - $ |
$605 103 MMBtu |
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| 06: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY |
Savings: $6,388 Cost: $4,000 |
- | - | - | - | - | - | $6,388 | 1,092 |
- - kWh |
- - kW-months/year |
- - $ |
$6,388 1,092 MMBtu |
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| 07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $52,633 Cost: $210,000 |
- | - | - | - | - | - | $52,633 | 8,997 |
- - kWh |
- - kW-months/year |
- - $ |
$52,633 8,997 MMBtu |
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| 08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $1,977 Cost: - |
- | - | - | - | - | - | $1,977 | 338 |
- - kWh |
- - kW-months/year |
- - $ |
$1,977 338 MMBtu |
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| 09: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $9,969 Cost: $6,825 |
- | - | - | - | $9,969 | - | - | - |
- - kWh |
- - kW-months/year |
$9,969 - $ |
- - MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $94,414 Cost: $232,108 |
$8,672 | 150,555 | $487 | 53 | $9,969 | - | $75,286 | 12,869 | $8,672 150,555 kWh |
$487 53 kW-months/year |
$9,969 - $ |
$75,286 12,869 MMBtu |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $27,551 Cost: $12,600 |
$5,503 | 95,542 | - | - | - | - | $22,048 | 3,769 | $5,503 95,542 kWh |
- - kW-months/year |
- - $ |
$22,048 3,769 MMBtu |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||